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In this video I discuss methods for casting and explain the nature of plaster and hydrostone and how it behaves inside the mold. I’m also sharing with you some wonderful techniques to eliminate air bubbles and explain why air bubbles occur. It is my hope that this video aides you in creating your own successful castings. Would you like to see my roto-caster or step-by-step instructions concerning casting? Please, mention it in the comments. If you don’t have a google account, aka YouTube account, take a moment to set one up so you may fully participate in the wonderful world of YouTube. It’s FREE! As a YouTube creator I know how much it means to all of us. Thank you! Follow me on Instagram @jonburnsfineart for more fun and see what goes on behind the scenes in my studio. ThePlasterMaster http://www.youtube.com/user/ThePlasterMaster These links will redirect you to Amazon.com. BOOKS - technical Edouard Lanteri – Modelling and Sculpting the Human Form https://amzn.to/2PxwftU Stephen Rogers Peck – Atlas of Human Anatomy for the Artist https://amzn.to/3swUwyS John H. Vanderpoel – The Human Figure https://amzn.to/2O7k46Q George B. Bridgman – Bridgman’s Life Drawing https://amzn.to/2O43XH6
SCULPTING MATERIALS & SUPPLIES CraftWrap - Plaster Cloth Gauze Bandage for Scenery, Crafts, Mask Art, Models, Molds, Keepsake Belly Cast - Each Roll 4 inch x 15 feet (Single Roll) https://amzn.to/3cwRvJg 1 Oz. Fiberglass Chopped Strand Mat - 3 Yards X 50" Wide for Hand Layup, Vacuum Bagging or Molding Composites with Epoxy, Polyester or Vinyl Ester Resins https://amzn.to/3fjUq9V Carriage Bolts ¼” x 20 SS, U-Turn, INC. (50 count) https://amzn.to/3lZtayK Autobody Panel & Trim Removal Tools (for demolding/separating your mother mold) https://amzn.to/3w9LXML Steel Hex Bolt, Grade 5, Zinc Plated Finish, Hex Head, External Hex Drive, Meets ASME B18.2.1/SAE J429, 1-1/4" Length, Fully Threaded, 1/4"-20 UNC Threads, Imported (Pack of 100) https://amzn.to/3ctbs3x 60 Pack 1/4" Wing Nuts Zinc Plated Fasteners Parts 1/4"-20 Inches Butterfly Nut https://amzn.to/3u31V9r AES Industries 294-1 Replacement 2-1/2" x 1-5/8" Curved Surform Blade (6 Blades) https://amzn.to/39q8efg Stanley Hand Tools 21-115 7-1/4 in. Surform Shaver https://amzn.to/3svUMhB JB Weld 8277 Waterweld https://amzn.to/3cwSZTQ Chavant NSP Medium – Sulfur FREE, 2lb Professional Clay (Green) https://amzn.to/31tVqA8 Alja-Safe Life Casting Alginate 3lbs (by Smooth-On) https://amzn.to/3wfZiDl Smooth-On Mold Max 30 (Trial Kit, pink color) https://amzn.to/3fkM41Z Smooth-On Rebound 25 2lbs (Trial Kit, orange color) https://amzn.to/3m0MuvI Smooth-On THI-VEX https://amzn.to/3ruTeTL Krylon Acrylic Spray Crystal Clear 11oz. https://amzn.to/3cvMDUU Premium Baltic Birch Plywood 6mm (1/4”) 12” x 24” by Wood-Ever (I give Woodever two thumbs up for quality birch ply) https://amzn.to/39q9XS2 Titebond Original Wood Glue, 16 oz. https://amzn.to/3sx2E2o Dental Tools / Waxing Modelling Tools https://amzn.to/3sJ4ai9 Sandpaper Variety Pack 24pcs, 12 grits: 120 – 3,000 grit https://amzn.to/3djpa8F
Hey everybody, John Burns with John Burns Fine Art. Please like the video that helps me out a lot
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So as a follow-up for my video of making the mold, I just wanted to start out and talk about
casting. Some of the hang-ups that I experience and some of the things I've learned.
Well trapdoor is the number one problem with making casting so I'm hoping that these tips
help you out. Although I'm not using this mold in particular. This is a simple
bas relief, low relief. This is just a silicone block mold. You can pour it in, pop it out
but no matter how much you try, I mean you can try to blow around if you want with your breath
or if you get a little older and your lungs aren't quite doing it you can use a straw.
So there is another way and I'll do a little plug here for a channel called Plaster Master.
I'll list it down in the description. This guy doesn't get as much
attention as he probably should. He's really good at working with plaster. I haven't watched a lot
of his videos but from what I have seen he knows his stuff. So he talked about something that's
called a surfactant and you know it's the, let me see if you can see it there. Windex is essentially
all it is. You cut it 50-50 water and then 50 windex and what that does is actually displaces
the water that is in the plaster. Just give it a simple coat like you know maybe two so it's just
misted. What ends up happening is when you pour in your plaster all of a sudden that water tension
or the table like if you put a droplet of water on glass you can see it kind of sitting there
in like a droplet. Well when you spray something like windex that water displaces it can't hold
its shape. So that actually forces all the air out. You begin to move the density of the water
to the bottom instead of from the top and it pushes any trapped air out. It's an awesome tip
and it usually does a pretty good job. The reason why you want to cut it 50-50 is because you don't
want it to mess with the plaster. You do too much windex it can start to make the surface
not quite so hard. It might even make it a little chalky if you go too extreme. So there's that tip
and the problem with something like block molds here, this is from a previous video I did,
the block mold is that you would have to spray it, spray it and then you know cross your fingers
and hope that it all goes well. Well I can't remember that maybe I did that and then closed
it up and then I put some bands around it to hold it. By the time I actually got into pouring
it wasn't enough really. There's still some little pock marks from the air and I couldn't
really turn this. Like if I would have been smart about it I could have probably put my hand
or something of that nature and just kind of turned it up to let those air bubble, the trap
sections here, let that air out and let plaster roll in and then maybe roll it in such a way
that the air couldn't come back into it and then you know you set it to the side and let it
kick and then tap it and let the air bubbles rise up. You know keep doing it until the air
bubbles just start to look very small on top and you should be okay. If not try again. So with
that one I also had a companion mold of the foot and you can see here a lot of
air bubbles there, air bubbles in the toenails. But again if I had like maybe used that surfactant
and then poured that same day I ended up getting distracted and I had it taped up
or banded and I didn't want to undo all that. So you know laziness, bread, flawed work. But
I'm sure that could have been easily fixed too if I would have just rotated it a couple of times.
And I am building a rotational casting machine for smaller molds like this that would be
very favorable because then I could just put a you know a plug or a cover on that and then
just roll these things and they should come out pretty spot on. I've been in stores where you see
plaster castings and usually right on the top of the head you'll see a bunch of air bubbles.
So like right here this is a sculpture by Deleux, Jules Deleux, French artist, 19th century.
His buddy was Rodin. They were friends. He was a student of Jean-Baptiste Carpeaux
but unfortunate enough to have a plaster casting here. And I actually was, I cast this. It's not
that I just got it but I got this uh my hands on the mold and I did a casting and this one turned
out virtually flawless. I don't think there's anywhere but maybe one little air bubble trap
down here. It's a little pen bubble and if I really wanted to be slick I could shove something
in there and no one would be the wiser. Oh there's another one. So but otherwise on the features it's
flawless and what I did to do that was when I put the plaster in it I put a board on the bottom
and it wasn't completely full but I had rotated it and I kept rotating it. So I was tumbling it.
I'll just lay this down so hopefully we can see that. I was tumbling it this way and then I would
tumble it that way and I tumble it this way and tumble it that way. And the thing about hydrostone
when you're casting it is the more you keep it in movement it tends to last longer. Its pot life
lasts longer. If you let it sit it will kick a lot sooner but I didn't know when that was going to be
and I have in the past turned these things by hand. It took about a half hour. I was literally sitting
in a chair turning this in my hands for a half hour and it gets exhausting but I knew the importance
of this artist and I wanted a very beautiful piece so I did it. But there's been times when
I have stopped prematurely because I thought this is really taking forever and so this is
from one of my molds. I busted off some of the other pieces. It was a scrap casting
but you can see here where it's hollow this is the wall around here and it got as thin as you
know an eighth of an inch three sixteenths of an inch and it comes back around to you know we're
looking at like five eighths and some of the thicker parts but what had happened with this one
was I was turning it turning it you know turning it and this one is like cylindrical so
turning it this way was a real pain turning it this way not so bad but there's at one point I
told myself you know if I stop it's going to kick at that that one moment but I decided you know
not really I'm just going to stop for a minute and let this stuff really start to set. Well as soon
as I did that I don't know it was just like that thing in your head where you say that wasn't a
good idea and I started to turn it again and it had already started to set so it started to set
like right when I stopped so that was not good and there's like air bubbles here you can kind of tell
that was trapped air because it's nice and smooth that's not chipped out it's actually smooth so
that was a bubble and there was just massive spots where there was like no plaster at all
where it had rolled away and this being a silicone mold if you're not keeping that stuff moving
it will you know just fall off the sides you have to keep it moving until it starts to set up
to where you're turning it faster than it can come down and this one here I just stopped and
started to roll off that silicone because materials usually don't stick to silicone so
that was a boo-boo so for the so this is the mold from the last video this is the two children
who are sitting there sleeping I drilled a hole in the bottom of this so I took a measurement
from the top diameter and then the bottom diameter and I have somewhere in the middle here
so I drilled that smoothed it tried to make it so that I could get a better seal on it
if you use Vaseline on this to try to use like some kind of seal it will just
you know come right out but I wanted to put this in my rotational casting machine but it
is a hair too big so now this one I can either do it by hand or I can pour it in and try to
methodically eliminate the trapped air or make it so that the trapped air shows up on the back side
which is going to be on the wall because it's part of my clock project so anyway
this is I'll have to anyway so that's where we're at I hope some of these tips in the beginning
are good for you if you want to see me cast that clock sculpture I'll talk a little more about it
before I do it and I can even show how I mix up the plaster and we'll go from there so stay tuned
like and subscribe this video please if this was helpful and of course the subscription click all
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inspired you guys take care stick around