9 Video Views·Oct 26, 2020 #moldmaking #moldmaker #mold In this video I discuss editing a hydrostone casting also known as gypsum cement. Hydrostone is very hard once cured and is 25x stronger than plaster of Paris. I show how I used a surform, knives and dental tools to edit parting lines out of the finished product. I also cover some tips and techniques for mending broken parts from my casting. FREE Education here all day.
Have you ever broken a plaster casting? Do you think you could fix statues for friends and family? Let me know in the comments. Thank you!
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BOOKS - technical
Edouard Lanteri – Modelling and Sculpting the Human Form
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Stephen Rogers Peck – Atlas of Human Anatomy for the Artist
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John H. Vanderpoel – The Human Figure
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George B. Bridgman – Bridgman’s Life Drawing
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Neville – The Power of Awareness (also includes Awakened Imagination)
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Florence Scovel Shinn – The Writings of (includes biography)
The Game of Life & How to Play It / Your Word is Your Wand / The Power of the Spoken Word / The Secret Door to Success
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SCULPTING MATERIALS & SUPPLIES
CraftWrap - Plaster Cloth Gauze Bandage for Scenery, Crafts, Mask Art, Models, Molds, Keepsake Belly Cast - Each Roll 4 inch x 15 feet (Single Roll)
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1 Oz. Fiberglass Chopped Strand Mat - 3 Yards X 50" Wide for Hand Layup, Vacuum Bagging or Molding Composites with Epoxy, Polyester or Vinyl Ester Resins
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Carriage Bolts ¼” x 20 SS, U-Turn, INC. (50 count)
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Autobody Panel & Trim Removal Tools (for demolding/separating your mother mold)
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Steel Hex Bolt, Grade 5, Zinc Plated Finish, Hex Head, External Hex Drive, Meets ASME B18.2.1/SAE J429, 1-1/4" Length, Fully Threaded, 1/4"-20 UNC Threads, Imported (Pack of 100)
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60 Pack 1/4" Wing Nuts Zinc Plated Fasteners Parts 1/4"-20 Inches Butterfly Nut
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AES Industries 294-1 Replacement 2-1/2" x 1-5/8" Curved Surform Blade (6 Blades)
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Stanley Hand Tools 21-115 7-1/4 in. Surform Shaver
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JB Weld 8277 Waterweld
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Chavant NSP Medium – Sulfur FREE, 2lb Professional Clay (Green)
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Alja-Safe Life Casting Alginate 3lbs (by Smooth-On)
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Smooth-On Mold Max 30 (Trial Kit, pink color)
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Smooth-On Rebound 25 2lbs (Trial Kit, orange color)
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Smooth-On THI-VEX
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Krylon Acrylic Spray Crystal Clear 11oz.
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Premium Baltic Birch Plywood 6mm (1/4”) 12” x 24” by Wood-Ever
(I give Woodever two thumbs up for quality birch ply)
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Titebond Original Wood Glue, 16 oz.
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Dental Tools / Waxing Modelling Tools
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Sandpaper Variety Pack 24pcs, 12 grits: 120 – 3,000 grit
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STUDIO / HEAVY EQUIPMENT
DREMEL Drill (with ROTARY flex shaft & assortment of wheels) a very good deal
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Drill Press, WEN 4212 10” Variable Speed
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Scroll Saw, WEN 3921 16” 2-direction Variable Speed
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WEN 3960 2.8-Amp 9-Inch Benchtop Band Saw
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WEN 6502T 4.3-Amp 4 x 36 in. Belt and 6 in. Disc Sander with Cast Iron Base
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Music thru YouTube Studio
Lofi Mallet – Kwon
Twisted Bandits All Around Me - NoMBe
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Hey guys it's John Burns with John Burns Fine Art. I have my hydrostone casting of my sleeping
children and today I wanted to go over the editing methods that I use to clean up plaster castings
and similar castings of that nature. So we'll be using a variety of tools and techniques and I
encourage you to look at the description down below just to look at some of the books and
items that I used in the making of this project but also just a little more information that you
may find interesting such as my Instagram link and things like that. So if you like this video
of course hit the like button and if you're interested in seeing more videos like these
please click the subscribe button and select all notifications so you can stay current with my
videos as I release them. So all right let's get going. Thanks for coming over. I'd just like to
start out by pointing out the light sources here. I have one here one here. This is the proper
light setup for detail work with sculpting. If you're in a studio that's well lit like daylight
and all that you can go ahead and throw up your primary and secondary forms and stuff like that
but when you get down to the last detail tertiary details you really want to be able to see
contrast. So the shadows on these is on the apex directly with my eye which is perpendicular
with the light sources. As the light sources come in you can see these crisp lines. I have a semi
dark background here and a dark background so that when the light hits this I can see the outline
perfectly. This is good for cleaning up objects to make them extraordinarily smooth. You can see
every little subtle ripple and nuance in the surface with this type of setup. So regardless
of a plaster casting you can do that for all modeling when you get to that stage in the
finishing work of your sculpture. So I can see some of these lines here. I don't know if you can
see that line right there across the hair. These are some of the easiest areas to hide. There are
a lot less conspicuous once they start to get cleaned up because we can use that hair to
hide our work here. The one thing that I really hate about working on wet plaster
and I think I'm going to stop until this gets dried a little better
is that it tends to come out in chunks or break.
You know where like when something's drier it just it's a lot more brittle and
in this wet stage it just kind of wants to like clump as you cut. I don't know how else to really
describe it. And also you know like sanding that would probably be a good way to test it.
If you can sand it without gumming up your sandpaper it's probably in a good state to do
the edit. Anyway I hope you can see this so far that that's looking a lot better
and nobody's going to be able to see that once I'm done with it. You know and it has bronze
acrylic on it. So anyway I'm going to go ahead and stop for now and wait until this is really dry.
Okay so this has been a few days. This feels a lot drier. Some areas seem to be incredibly
more dense than others so it may take a little more work. I'm not quite sure why that happened
but anyway I do have my light sources set up. This is going to help us make sure that we can
get our seam lines knocked down to where they need to be. You can also use dental tools so you
can order these dental tools online and maybe try your hand at self-cleaning your teeth. Just
a little generic folding knife. I don't even know where it came from. I can't remember.
So there we go. These are what I'm going to be using and I don't think I necessarily
talked about this. So when we have a seam say like we have a seam coming straight down this
right straight we don't want to just drag it down. It leaves a flat line and it's obvious.
When you see three-dimensional objects in department stores go ahead and pick them up
and take a look to see where you can see the seam lines because it's very very likely that
everything that you pick up in a store has the seam lines. It's a multiple piece mold. Anyway
so here's the remedy for that. When you have a straight line just move around with the contour
of the form so as you're going over or pull it this way. The best you can. I know it's very
tempting and sometimes we do scrape it straight down but try to move from the bottom across to
the upper or vice versa up or down to the lower. The idea is that we're working this around
gradually and not making that flat cut. So that's what I'm doing here.
So if any of your lines don't look quite the way you want them to and you want to sand them down
a little bit this is dry enough that I can use sandpaper. So this is a 220 grit and then I
used a 400 grit if you really want to smooth it up and make it you know
smooth. It actually ends up being smoother than my brush texture that I did originally so
that might not be favorable because it might really stand out but we'll see how it goes.
And here I had the seam coming up here as you can see. I just took my knife and took it sideways
really tried to incorporate the shape and not just focus on eliminating the line. Eliminating
the line alone you know you might achieve your goal there but the idea is to
follow the drapery while eliminating the line. So with the hair we can obviously see the movement
of the hair goes back you know this way and the line comes across this way so this is favorable
because even if we I mean if we scrape this straight down we might have a problem but I
can kind of scrape it with my knife held in the direction of the hair as I come down it
and this might really be fortuitous the way that this is set up. So at first I'm just digging down
just let my knife kind of dig down to break that hard edge. Now when this sets up
and gets really kind of dry you'll be able to tell that the surface is actually
harder. So this outermost
epidermis of sorts is going to be harder once you get through that top superficial layer
the plaster underneath suddenly gets softer and it'll probably continue that way down
indefinitely but the point is is that as you break this skin on the top
it might kind of fracture slightly and as you try to gently gradient this
you're going to be working on the soft stuff too so don't be too hyper with working the tool
because you might have irreparable damage and then you just have to kind of sculpt a new
form and you know that's kind of risky business. So as you can see that's starting to clean up
there and you know we're not trying to make it look completely like what it was before this is
like camouflage you're trying to derail the viewer's attention from the hair where you've
the seam line and don't get neurotic about it you might know it's there but over time
you'll appreciate your handiwork and see that you did enough your work was excellent
and you didn't have to go to town trying to recreate what was originally there
before you molded it you know what I'm saying. I can see a line here going down
I don't like that so I'm going to try to break that I think that's going to work
there's enough variations to break that up and dragging it that way wasn't the best I'm just
going to move it back this way seems like when I push the blade forward I'm getting better results
instead of dragging the blade seems like it's really plowing the earth here this way and it
gives me a little deeper cut so I have to be careful not to gouge very gingerly and thinking
about the lines here you know where these lines might be flowing from I went ahead and finished
getting this cleaned up here this is just a chip brush and you know you can go over dry
plaster with this and it may you know plaster pairs is soft enough this may act as kind of like
a sanding type thing this hydrostone I don't know I've never mixed it this hard before
so this was either a really wonderful batch of hydrostone or I just mixed it up in a way
that really it's just hard if this is the hardest plaster I've ever had hydrostone is normally like
25 times harder than plaster of paris so if you're deliberately trying to carve in to plaster
use plaster of paris or I believe pottery plaster would work you know if you turn on a fan so you
can get a box fan a 20 inch by 20 inch box fan and go get one of those 20 inch by 20 inch house filters
and just turn on your fan and throw that thing on the back the fan's force will suck it
up against the back and then just point the fan towards the door and or you know at least away
from you and all these particles and things like this will get sucked into that filter and then
you know the air recycles in the room the backing to get one for every room so there we go that
looks pretty good and this is my tip tight bond this is wood glue just remember our guy got his
leg broken off here okay so just to wrap this up I glued this back together
there's a little bit of chippage out of here we can patch that up
so I took that seam line down tried to contour it and on here I also had to do the same thing
it did not match up here so after this dried about 30 probably like 45 minutes went by
I went ahead and reshaped this and you know made it come together that way so and it's probably
better that you don't wait much longer than that because any of the excess glue that comes out over
here is still much more pliable than once it sets so one of my teachers told me during undergrad
that it's best to glue two pieces together and set them to the side and grate another two pieces and
you know glue those together and set them to the side and so on and so on but don't try to glue a
mass of pieces together at one time it just doesn't work so you're slowly building things back up to
one form so now that this is glued I'm going to go ahead and glue this on here and once this is
glued on I can get a little bit of patch maybe I could take some glue and mix it up with some of the
the dust here from the back from getting that flat and then I can just rub that in there
and then you know if I need to I can sand it down and then it'll be ready for paint
and I can get this up on top of my clock so I'm pretty excited about that
and in fact why don't we just go ahead and do it we'll do this together
so all I'm doing right here is mixing this glue with some of this dead plaster it's the dust
and that should give me like a type of paste see it's clumped up like that that should be pretty
good and maybe what I'll do is with the the dull side of my knife maybe try to squeegee it into the
crack and then with the sharp side you're basically making like a wood filler and really
what we're trying to achieve here is something that can carry the acrylic paint over the surface
and not have that wound showing now this is going to be you know fragile just because of the nature
you know we've got hydrostone which is a gypsum cement and it's still breakable so we want to
be very careful I'm just going to use a little sandpaper it'll probably gum up somewhat
and I can see where that's elevated but the leg kind of has that repeating pattern the way it is
so to me that's satisfactory all right so it's pretty decent and then I can
maybe take my chip brush and make sure that there's no dust
inhibiting that there so what I want to do here is I'm just this is just a wet cloth
I'm going to put that on there because I really want this glue to you know it's a it's a water
based glue I just want to make sure that I can get this glue to do what I need it to do
into the hydrostone before you know the plaster sucks all the water out of it all right so that
shouldn't take long to actually start bonding and hold but there we are so that's going to be the
final piece okay here we are the finished product legs glued on and uh touched up there
you see the seam line is gone from the arm down the hands off the feet up here is cleaned up
this is now flat on the back the seam line came over the hair and over his hair it's touched up
and it came down his neck over his collar down the back of his sleeve down his arm
over his fingertips down the leg and down here over this cloth so it's all cleaned up
and uh got the back flat and got that off that's where the studs were and these holes are okay
just some air bubbles and that'll all cover up with paint fine so there we go
casting a hydrostone and doing the edits there
so happy days I hope you guys have luck with this and enjoy casting next time you
see it it's going to be on top of my clock thanks for coming along