The Precision Mallet - Most Useful and Amazing Woodworking Tool with 2 SpecialFeatures!

The Precision Mallet - Most Useful and Amazing Woodworking Tool with 2 SpecialFeatures!

F
Flammy‘s Wood
Oct 6, 2025

Get your hands on my handcrafted Merch like this Mallet over on https://stemerch.eu/ to support the channel! :)
@BlacktailStudio's Mallet Video: https://www.youtube.com/watch?v=fvS9C-gH1c0

Today we design and manufacture a beautiful Beech - Walnut - Purpleheart Mallet from scratch which will be filled with steel ball bearing to get a type of dead blow hammer :) Even cooler than that will be the crazy cool thumb slot feature that we will engrave that allows us to make really precise hits with our mallet. A comfortable and really precise woodworker's mallet, let's go!

🅱Tools I used:🅱

Bosch Router:
Shapeoko Pro XL CNC by @carbide3d:
Einhell Random Orbital Sander:
Epodex Epoxy:

🅱Software I used:🅱 Autodesk Fusion 360

Help me create more free content! =)
https://www.patreon.com/mathable

Merch :v - https://teespring.com/de/stores/papaflammy
https://shop.spreadshirt.de/papaflammy

Main Channel: https://www.youtube.com/channel/UCtAIs1VCQrymlAnw3mGonhw

My Website: https://www.papaflammy.engineer/

Flammy's subreddit: https://www.reddit.com/r/FlammyBois

Twitter: https://twitter.com/FlammableMaths

Facebook: https://www.facebook.com/flammablemaths/

Got some time to spare? Make sure to add captions to my videos! =) http://www.youtube.com/timedtext_cs_panel?c=UCPctvztDTC3qYa2amc8eTrg&tab=2

0:00 Intro
1:38 Rough Designing and Sketching
5:29 Fusion 360 Design
6:28 Fusion 360 Manufacturing
6:52 Spicy CNC Action
7:53 Cleaning the Work
8:15 Further Preparation and Glue Up
9:32 Creating the Wedges
9:53 Fitting the Handle and Pre-sanding
10:21 Routing and Chamfering
10:41 Securing the Handle and Final Sanding
12:12 The Grand Finale
12:48 How do you Use a Mallet?