Pro Tip For Making Window Patterns

DirtFarmerJay
309 followers
Feb 22, 2019
Making a pattern to fill in a window opening can be a trial and error proposition - but it doesn't have to be that way!
Whether you are making a temporary blank until glass can be replaced in a broken window, making a pattern for a leaded glass window, or protecting windows when a hurricane is on it's way, you'll find this method to be handy and you'll be able to cut a pattern the first time!
This approach only takes few basic inexpensive supplies, and works for a variety of sizes and shapes of openings! Your friends and family will think you are really clever when you make use of this technique!
Hey, Dirt Farmer Jay here from DirtFarmerJay.com.
You know when it comes time to put in a filler in a window
or to create a pattern,
if you're gonna do stained glass or something like that,
it can be a real trial and error proposition.
I've got a great method that'll save you a time
and you'll get it right the first time.
Stay tuned.
Hey, Dirt Farmer Jay here from DirtFarmerJay.com.
If you wanted to create a pattern for this window
and you're going to put in,
let's say another stained glass panel,
or you need to replace this
and you need to put in a plywood blank,
you could do trial and error and do a lot of measurements,
or you can use this simple method
to get it right the first time.
Let me show you how it's done.
Well, in this case, what we're going to do
is create a pattern that'll make it fit in directly
in the points of this octagon window.
And this will be used later on
to create a pattern for stained glass.
We'll show you all that in another episode.
All right, so the first thing you need to do
is to put a piece of paper in the middle of the window.
And what we're going to do is just use something
that's bright so you can see easily.
I'll tape it on with a little bit of painter's tape.
Your second step is to use a stick like this.
Now, this is just a piece of scrap,
but it's approximately a quarter inch thick,
three quarters of an inch wide,
and I cut a sharp point on one end of it.
In this case, the stick has to be long enough
that no matter where I put it in any of these points,
the other end is going to land on the paper.
Now, you'll notice that what I've done
is put an X and an arrow.
And the reason I've done that,
it tells me that whenever I use this to draw our pattern,
that this needs to be out and that's the upside.
So here we go.
We're going to take this stick
and we'll put this point right up at one of the corners.
I'm always going to put the arrow up or to the left
if you want to call it that.
And we're going to land it on this piece of pattern paper.
I'm simply going to take my marker
and draw along the edge, keeping the point tight.
There's my first point.
I'm going to rotate to the right again.
Notice I'm up and I'm going to go ahead
and draw this like that.
And we'll go right on around.
Okay, now that I have all of these drawn here,
just to make it easy for me to remember which is which,
because it can get a little confusing
because they overlap a little bit
and it doesn't matter if they do.
I just go ahead and number them.
So I know this is one, two.
All right, now that I've got that,
what we're going to do is take this out to the shop
and we'll put it on a piece of pattern stock.
In this case, it'll just be corrugated cardboard
to show you the results.
We'll tape that on and then we'll use this
to extend the points back,
draw the points and connect them.
Let's go to it.
Okay, let's go ahead and make use of this pattern
we created at the actual window.
Now, a couple of things I want to note with you briefly.
One, notice that I put an up mark on the pattern.
You can get really off where this pattern goes.
So I help myself by going in and putting a mark
so I know that that's going to create the top of the window.
Secondly, if the window shape was significantly different
from the one that we used as a sample,
let's suppose you're doing a transom window
above a front door set.
And perhaps it has an arch top or something like that.
You're going to have to change the shape
of the piece of paper
so that your story stick will always land on it.
So a long, narrow window is going to have
a long, narrow piece of paper through it.
So with that in mind,
let's go ahead and make use of this one
and let's get our pattern made.
So the first thing we're going to do
is we're going to take our pattern.
I'm going to fix it, in this case,
to a large piece of corrugated cardboard here.
I'm putting my up mark towards this way.
So we're going to go ahead and just go ahead
and re-tape this back on.
It doesn't have to be precise.
Just approximately where you know
it's centered in the pattern.
All right, now that we have our pattern set down,
let's go ahead and use our story stick.
And remember, we used our marks to say
this side always up to the point
and this side always out.
So let's go ahead and begin with number one.
That's how we marked it in the window.
We're just going to line it back up here
and we're going to go back out to the point
and put a point right where that goes.
Or if you want, you can simply put a V around that point.
Let's rotate around.
We're now going to go to the next position.
Again, lay it in.
Also, keep the point up against the edge of your template
so you don't end up with a gap.
Let's go ahead and just continue around.
All right, you can see the result here.
What we have is eight arrowheads
that point to the exact point
of where our story stick was.
So our next step is to connect the dots.
Now, you can either take a straight edge
and mark a line and then cut on the line,
or you can just use a straight edge
and a utility knife and go ahead and cut it out.
Well, I'm just going to cut out a step
and we're just going to go ahead and use the straight edge.
Okay, there we are.
Well, look at that.
We lifted out beautifully.
One last thing we need to do to be kind to ourselves
is to make sure that we mark this as the top of our template.
All right, let's go ahead and take it back in
and see how it fits.
All right, let's give it a shot.
Here's our blank to fill it in.
Notice that we put an X at the top
to indicate that goes up here.
Here we go.
We're going to put it in the window
and then push it in the rest of the way.
Look at that.
Perfect the very first time.
Hey, this could be used for all sorts of things.
So like we said, if you need to put in plywood inserts
for storm damage or to replace a window,
or you're going to do a stained glass window
like we'll show you in other episodes,
then this is a great way to do it.
If you found this to be helpful,
won't you like it?
And better yet, subscribe to our channel.
Until the next time,
this is Dirt Farmer Jay from DirtFarmerJay.com.
