The tool for making tea is the teapot. Teapots have many types and are made of materials such as earthenware, yixing zisha, crockery, porcelain, glass, etc., of various shapes. The first criterion to determine a good teapot is that the pot must be hard. When tapping lightly on the pot, the clearer the sound, the more precious the pot is. The video below demonstrates the process of making a teapot from soft clay to a finished piece set in stone. Let’s watch the video to learn the steps of making a stoneware teapot with a material composition of 50% Chinese clay/kaolin and 50% coarse alumina hydrate. Timestamps: 0:00 - Introduction 0:32 - Throwing teapot body 3:30 - Throwing lid 5:01 - Throwing spout 7:45 - Trimming and assembling teapot 20:19 - Pulling and attaching the handle 25:17 - Packing the electric kiln for a bisque firing 27:26 - Unpacking the electric kiln 28:02 - Waxing the teapot 29:37 - Glazing the teapot 33:19 - Rolling out the waddings to prop up the lid 34:03 - Packing the gas kiln 34:49 - Firing the gas kiln 37:32 - Unpacking the gas kiln 38:27 - Grinding the lid smooth 39:18 - Sanding the base 39:42 - Finished teapots Enjoy it! Subscribe to our channel on Gan Jing World, so you never miss a new video.
This may just be the longest and most detailed video that I've made yet.
It shows the entire process of making one of these small teapots,
from soft clay to finished piece set in stone, from beginning to end.
As always, it starts off with clay preparation.
I wedge up a large lump of clay, which removes any small pockets of air
and makes the whole mass one even consistency.
I then weigh out and then individually wedge each lump of clay,
ready to be thrown into the bodies of these teapots.
I keep them wrapped up in plastic,
that way they don't dry out too much as they sit waiting to be thrown.
I then carefully attach a wooden bat onto a pad of clay,
which I've thrown onto the wheel head.
This allows me to lift the teapots away once they've been made,
without touching the actual form itself.
I then begin by centring the lump of stoneware clay,
toning it up and down a number of times to make sure that it's really well centred.
Once the ball of clay is running very evenly beneath my hands,
without any wobbles or undulations,
I begin to open up the form to create the base,
using my thumb and index finger.
They're pushed down into the very centre of the lump of clay,
and then I ease them out,
widening the base and using my thumb to compress it.
I then pinch the clay up where it's thickest at the bottom and lift it up,
moving my hands together at a very even pace,
whilst maintaining the same amount of pressure pinched from bottom to top.
With each pull, the balls get thinner and thinner,
and I aim to the throwing gauge's pointer,
which you can see coming in on the left hand side here.
I use this gauge so that I can throw each pot to the exact same dimensions,
time and time again.
Once the height is almost there,
I'll then start to shape the teapot,
pushing out the belly considerably,
as eventually that'll be quite a sharp angle,
like you may have seen at the start of the video.
I then squeeze the top in,
collaring it,
and now that the rough shape is there,
I can begin to really define it,
throwing in the sharp angle around the waist,
and forming the gallery,
where the lid will sit eventually.
As these teapots have a gallery thrown into the rim,
I purposefully leave the clay there a little bit thicker,
as if it's too thin and there's not enough material to work with,
it can be quite difficult to form an edge that's robust enough.
I then take a pair of calipers to measure the opening of the teapot.
This is important to get right,
as I need to throw the lids to this exact measurement,
more or less,
otherwise they won't fit perfectly.
Once I'm content with the shape,
I can begin to clean up the form.
I remove a thin skim of clay around the base,
and then I use a sharp metal kidney to clean up the walls of the teapot,
removing excess slip and defining the shape further.
I also take this moment to scrape clean the wooden bat that the teapot's been thrown on,
as it's best not to keep these too wet for too long,
otherwise they can warp and deform.
Lastly, I take a chamois leather and I just soften the rim slightly.
The pot is then wired off,
and that's it finished for now.
All of these thrown components need to dry off to what we call leather hard,
before they can be assembled and made into what we know as a teapot.
The next part to be made is the lid,
and these are simple in comparison,
and very fast to make.
As always, it starts off with the clay being centered,
which can be quite tricky when it's such a small lump of clay.
I think each one of these weighs about 50 grams.
I then open up a small hollow in the middle,
leaving the rim nice and thick,
then I separate this using a wetted index finger,
to create the inside locating flange.
This will be the part that sits inside the teapot,
and below it,
the wider part,
is the lid itself.
I then take my measured pair of calipers,
and I check the diameter.
I don't mind if it's a millimeter or two wider than it need be,
as that way I can trim it down to fit the teapot perfectly.
Again, it's better to have too much material than too little to work with,
as removing clay from a thrown form is easy,
but adding it back isn't.
Once the edges have been smoothed,
I then chamois leather the finer points,
and then I scrape away a bit of the excess clay around the base of the lid.
This creates a band of clay that won't be too sticky,
so that I can easily lift it off with just my fingers.
I wire it through,
and then I clean the slip off of my fingertips,
and I carefully lift the lid away,
spinning the wheel in the same instance that I lift it up,
which helps to break any seal there might be.
And that's it for the lids.
I always throw a few extras, just in case.
The same goes for the spouts too,
just in case something goes wrong when I'm assembling them.
The last component to be thrown is the spout.
I throw these off the hump,
which is what we call it when you throw individual pieces atop a large mass of clay.
When one's finished, you can simply grab clay from beneath it,
and throw another,
and another,
without having to continually wedge up new lumps.
These can be quite tricky and very fiddly to throw,
especially when they're as small as this.
I form the rough shape,
and then very delicately,
I insert the end of a wooden dowel,
which I then push the clay up against,
which creates a much narrower opening than if I were to use my fingertips.
I then flip the tool around,
and use the needle,
just to clean and smooth over any rogue bits of slip that might be inside.
I want the edge of the spout,
the rim,
to be quite sharp,
so that it cuts through the liquid when I stop pouring,
which should hopefully mean that it pours better.
I then take a sharp, curved metal kidney,
and I very carefully remove the outer layer of slip.
Again, refining the shape,
and removing the wet sticky slip,
which would otherwise cause it to dry a lot more slowly.
I then carve out a small groove around the base of the spout,
and then very carefully,
wire it off,
and lift it away.
This view shows the massive clay beneath a bit better.
It won't all be made into spouts,
but equally, it's quite nice throwing at this heightened position,
especially when making smaller things like this,
as you can really see what you're doing.
And that's it for the thrown components.
What comes next is the assembling,
which usually happens the following day,
once all the pieces have dried out to what we call leather hard,
like they are here.
At this point, I can handle the pieces without worrying about damaging them.
Previously, this would have completely deformed the pieces,
but as they dry, moisture leaves them,
and you can handle them,
and this is the stage when they can be trimmed and assembled.
Although, I don't just let them all dry out together.
The spouts, for instance,
I like to keep a bit damper than the other components,
as it makes them easier to carve and blend onto the forms later on.
So I wrap them up with plastic,
and I keep a keen eye on them,
just to make sure that they don't dry out too much.
Really, one of the most difficult parts about making teapots
is knowing when to connect all the different pieces to one another,
and then how to dry them out without any problems arising,
such as cracking bases, handles, or spouts.
But, all of that is learned from experience,
and I certainly still learn so much every time I make a batch of teapots.
The bases of these were still a little bit too damp,
so I flipped them all onto their rims,
so that the bases are more exposed and dry faster.
And once both of these components are at the perfect leather-hard stage,
it's time to start trimming.
The first thing I do is make sure that the lid
fits the body of the teapot just right.
So I tap centre the lid into the middle,
and secure it down in place with three lumps of clay.
As I threw the locating flange on this lid
to be a millimetre or so larger than the opening of the teapot,
I start by trimming it back just a tiny amount,
before testing the body against the lid once again.
I want it to fit precisely,
so that the lid doesn't end up rattling around
when placed on top of the teapot.
I also take this moment to trim the lower part of the locating flange,
and the inside sometimes too.
Once it fits perfectly, I can remove the lid,
and then start to trim the teapot body itself.
But usually I just do a little bit of refining on the inside too,
and burnish over any particularly sharp edges,
just with the pads of my fingers.
The lid is then removed,
and the body of the teapot is firmly stuck in place.
I do this by wiping some water over the bottom,
and then I firmly rub the teapot into the centre of the wheel.
The friction creates slip,
and the slip dries and holds the piece firmly in place.
It can take a moment or two to get it just right.
As I do this, my eye is watching the rim of the piece,
and as soon as I see it spinning without any undulation towards one particular side,
I know it's centred.
I then use a rubber kidney to squash in a tiny portion of the wall
into the wheel head itself,
which helps to stick it down even further.
And I like to trim like this,
as it means there are no lumps of clay that get in the way,
or mechanical holding arms, either.
I then gradually trim the walls layer by layer,
refining the shape,
and making these curved portions straighter than they once were.
This process also makes the vessel lighter.
Not that they were heavy to begin with,
but I'm a potter who likes to trim his pieces
until they're as light as I can feasibly make them.
I use a smaller trimming tool to define the gallery,
and then the useful thing about the teapot body
is I can use it as a chuck in which to trim the lid itself.
So I place it in situ,
and then I score in a line with my calipers and needle.
This marks the outside diameter of the lid,
and it ensures that the lids of all of the teapots are more or less the same.
I can then trim back to that line,
and this entire time too,
I keep my left hand pressing down from on top.
This keeps it firmly in place,
as sometimes the pressure exerted from the trimming tool onto the clay
can be enough to cause the lid to jump up out of place.
So by keeping my left hand there,
I'm just keeping an eye on the situation,
as I'll be able to feel what it's doing long before I notice it with my eye.
Once the outer edge of the lid has been trimmed,
I can begin to turn the top.
Here, I'm doing a few things.
The first is that I trim a slightly concave surface onto this part.
This will allow my glaze to pool really nicely in a thick layer
without extending up too much.
I like to keep the outer edge very sharp too.
This way, my glaze will break over it,
revealing the bright warm clay underneath.
Then, I pierce a small hole,
which is very important,
and I'll show you why in a moment.
This allows air to be pulled through the form as you're pouring the tea.
Here's what happens if I cover that hole as I'm pouring.
So not only does it prevent the teapot from glugging slightly as you pour,
if the seal of your lid is incredibly tight too,
that alone could actually stop your teapot from functioning altogether.
So the hole is vital, really.
After I've pierced the hole,
I'll spend a moment cleaning it up.
There isn't much to do on this top part,
but when you see the underside,
the exit wound, so to speak,
can often be quite messy.
I use the flat edge of this metal kidney just to burnish over the clay,
smoothing away any of the wearing off marks that could be left,
and generally just creating a smoother surface.
I'll then flip over the lid,
and begin to clean up the underside of that.
This is a rather precarious process,
as I simply tap center it on top of the pot,
without anything supporting it whatsoever.
But as long as you don't do any drastic trimming,
or try and remove too much material,
it should stay roughly in place.
I clean up this outer edge,
and again burnish any particularly sharp edge with my fingertips,
just to soften them ever so slightly.
I then go back to cleaning up the pierced hole,
making sure it's perfectly smooth on the inside.
I then switch to a particularly small trimming tool,
just to clean off the burrs around the edge too.
And then, just one final burnish with the hole piercer,
and the lid is finished.
The trimming isn't finished yet though,
I still need to turn the lower half of this vessel,
and I begin when it's still firmly attached at this stage.
Again, I keep my left hand firmly in place,
applying slight downward pressure as I trim.
Ready to catch the piece at a moment's notice,
if it does come off.
I then use a sharp metal knife,
to slice the teapot off of the wheel head,
and then place the freshly trimmed lid,
upside down onto the wheel,
which, thankfully again,
acts like a chuck for the teapot body itself.
I gently tap center it into the middle,
and then secure it down with three lumps of clay.
The body of the teapot can then carefully be placed over top,
and the lower half of the vessel can now be trimmed.
Locating flange of the lid,
holding it securely.
Although you may not be able to see it from this angle,
whenever I'm trimming,
my two hands are connected in some way.
This helps to build stability as I trim,
and as I work,
I'm also leaning my upper body weight onto my arms,
which helps to anchor everything in place.
Once the excess clay has been trimmed away,
I use a sharp metal kidney,
just to burnish and smooth over the clay,
like I've done so previously.
Then it's time to trim the foot itself.
I turn a beveled edge onto this corner,
which removes what would otherwise be a very sharp angle,
and one that would likely be chipped with use.
I then begin to trim the very bottom,
removing the wiring off marks,
and making it nice and smooth,
and flat, most importantly.
Then, I stamp it with my maker's mark,
rocking it back and forth,
corner to corner,
so that it leaves a good impression.
Now that all the trimming's out of the way,
it's finally time to assemble the teapot.
As I'm trimming,
to the left of my wheel,
I keep a board prepared with all the tools that I'll need
for this next process.
So after each one is trimmed,
I simply lift this into place,
and I'm ready to go.
I keep this board as clean as I can,
that way no burrs of clay or bits of dirt
get stuck into the freshly trimmed base.
I take the spout,
and I cut it at a particular angle.
I then offer it up to the teapot
to make sure it's the correct size,
and cut to the correct angle.
I then use a sharp knife to carve away
any extra material from inside the spout.
I find it easier to throw them thickly,
and then trim them down like this afterwards,
as throwing very thin collared forms off the hump
can be a pain.
So I prefer to throw them thickly and quickly,
and then trim them out like this.
Then what I do,
is take a sponge on a stick like this,
wet it,
place it inside the spout,
and smooth off all the interior walls.
You need to have a section that meets the teapot
that's large enough to have quite a lot of holes
drilled in connecting the two.
If you don't have enough,
the liquid won't flow with enough force,
and the result is a teapot that pours badly.
Once fettled with the sponge,
I then use the smooth edge of one of these hole pierces,
just to burnish the inside,
to even out and smooth the surface.
I'm sure any potter watching this
will know about the endless search for the perfect spout.
The one that doesn't drip or dribble.
And sometimes,
even if you've done everything perfectly,
the way the glaze settles inside the spout,
or around the holes inside,
can be enough to change how well it pours.
I then place the spout onto the teapot,
and carefully trace around its outer edge
with a sharp potter's needle.
I then take it off,
and then carefully pierce the holes
that connect the teapot to the spout.
It's within this carefully marked area
that I'll pierce them,
if you can make it out.
It's quite faint.
As for the holes themselves,
I start by drilling out the central row,
and I do this entire process by eye.
I don't use any guides or anything
to help me get them evenly spaced,
and I don't worry too much
about the exit wounds at this point.
In fact,
that's the one thing I forgot to film
in this entire process,
so I'll just explain it quickly.
Once these pots are bone dry,
I take a sponge on a stick,
and I use that to rub over the holes
on the inside of the vessel.
This removes the burrs of clay,
and smooths over the holes.
And thereafter,
I just dump all the clay dust out
into the reclaim bucket.
You could also sand that area
at the bisque stage too.
I think either of those options are easier
than attempting to clean them up now,
when the pot is leather hard.
Anyhow,
that's how I clean up the back of the holes.
The fronts are a lot easier to do.
This is a process that needs to be done
at the right stage as well.
If the walls of the teapot itself
are too soft,
the pressure exerted from punching the holes
could be enough to distort the shape.
Then,
once all the holes are pierced,
I use a knife
just to skim over the top,
removing any burrs or bits of clay
that might be stuck there.
Then,
I use the tapering end
of my potter's needle,
placing it into each hole
and rotating it.
This widens them ever so slightly,
and also corrects their shape
if one has been slightly deformed
when piercing the hole next to it.
After all the holes have been cleaned up,
I prepare the area around them
for attaching the spout.
I simply use the sharp end
of a potter's needle
to score lines all the way around.
This roughens up the clay,
and when combined with a little bit of slip,
it creates an area that's quite soft,
and one that will adhere to the spout nicely.
Another thing I do
is for a brief moment,
I soak the base of the spout in water.
This softens up the clay,
and it makes it incredibly easy
to blend into the teapot body,
although it's important
not to leave it in here for too long,
because it can also go the other way
if it becomes too soft.
It can actually become even harder to attach,
as the clay loses pretty much
all of its integrity,
and just disintegrates.
So I gingerly place the spout on,
checking and double-checking
that it's protruding from the right angle.
You can also see just how firmly it's attached,
just with a little bit of pressure like this.
Then, if there are any adjustments
that need to be done,
I can do so at this stage very easily,
as the clay is still so soft,
and only once I'm completely happy with it,
will I begin to blend the spout
into the teapot's body.
At first, I just use a finger,
so that I can really smear the clay
onto the walls of the teapot.
Then, once it's roughly joined
all the way around,
I can begin to use a bit more force.
And for these particular shapes,
I'm trying to make the join
feel as seamless as possible,
so that once coated in glaze and fired,
it looks as if the spout
was always meant to be there.
So I just smooth it in,
bit by bit,
trying not to push too hard,
as that could deform the spout itself.
I'd say this is the hardest part
of making teapots.
It's slow, delicate work,
at least for myself,
and it's a process I hate to rush.
I like to take my time
and make sure that each one is right,
before moving on to the next.
Once all the finger work is finished,
I then use this tapering sponge on a stick
to smooth over any smears of clay
or finger marks and scratches
that can be left over
from joining the two parts together.
The texture left by the sponge, though,
isn't ideal.
So after I've used it,
I spend a couple of moments
just going over these areas
with a thumb or a finger,
pushing back in the specks of sand
that were exposed by the sponge,
and burnishing it one last time.
And with the spout finished,
there's only one last thing to do for these,
which is to pull and attach their handles.
For the handles,
I begin with a larger block of soft clay,
which I roll out
into a sort of a long teardrop shape.
I grasp the thicker end with my left hand,
and with my right hand,
I wet it,
and I gradually pull the clay down,
bit by bit,
into a long length.
I make sure that each pull
is consistent and quick,
as ideally I want the entire length
to have the same cross-section throughout.
This longer length will be separated
into many smaller individual blanks,
and then each one of these blanks
is attached to a teapot,
pulled again,
and formed into the looped handle.
The cross-section I'm aiming for at this stage
is ovoid in shape,
just over a centimetre thick,
and about two centimetres or so wide,
although it isn't crucial
that you get it absolutely perfect at this stage,
as these handle blanks
will be attached to the teapots,
and then pulled again.
So if there's a little bit of variety
between them at this stage,
I don't worry too much about it.
I then lay them against the edge of the board,
and I use that edge to neatly snip each one off
at the desired length.
And like I've mentioned a few times
in this video previously,
I always make them perhaps
a little bit longer than needs be,
as I'd rather work with more material
and simply get rid of the excess,
than struggle with too little material.
There's no waste during any of this process either,
as long as the clay hasn't been fired,
any scraps can simply be slaked down in water,
and eventually reused and thrown into new pots.
Once these have been pulled,
I'll attach them immediately to the teapots,
as I'd like them to be soft.
Just like spouts,
the clay is easier to blend into the body
when it's nice and malleable.
And again, just like attaching the spout,
I score a small area with a sharp serrated kidney,
and then I dab a tiny bit of water onto this area.
The amount of water or slip
that I add at this stage
is purely determined
by the dryness of the teapot's body.
I then take one of the handle planks,
and I tap out one end,
which creates a flare of clay.
This creates a skirt of excess clay,
which I'll quite easily be able to use
to blend into the teapot's body.
I then take the spout,
and I firmly push it into the scored and slipped area.
Once roughly joined,
I'll move over above my basin of water,
and I'll blend that flare of clay,
the excess,
into the body of the teapot,
creating a seamless join,
and also one that's very strong.
What I'm trying to do with these
is to create a handle that sort of echoes the spout.
I want it to project upward at a similar angle,
and also retain the same sort of visual strength,
so that there's a sort of symmetry
on either side of the teapot.
The last thing I do before pulling
is I just use a wet finger
to rub around the handle join
to smooth and clean over
any scratches or burrs of clay
that are left around the attachment area.
Then the actual pulling and shaping can begin.
I use a wetted right hand
to grip right at the top of the handle join,
where it meets the body of the teapot.
I clasp my hand tightly,
and I pull down the excess clay
along the length of the handle,
making it thinner with every pull.
My hand is wet the entire time when I do this,
and as soon as I feel that there's any kind of friction,
I quickly dunk my right hand back into the water,
and bring it back up to work with.
If one of the two components,
the handle or your hand,
has become too dry,
one will stick to the other,
and you'll likely rip the handle clean off the pot.
Once the length of the handle is there,
I carefully loop it downward,
push it into the teapot body,
and snip away the excess.
I then spend a few moments
just correcting the shape if it needs to be done,
usually by lifting the handle just a little bit
to give it a bit more spring,
and then with a wetted finger,
I just make sure that the bottom join
is nice and neat too,
and that's the physical piece made,
although there's a lot left to do.
I dry these slowly, upside down,
that way the handle doesn't droop
and lose its shape as it dries.
The reason for wrapping them up with plastic
is so that they can dry out very slowly.
Cracks around the joined components
usually occur when the parts
are all dried out far too quickly,
so I'll let these sit beneath plastic for a few days
so that all the parts can acclimatise to one another.
Then, a few days later,
I give each one just a quick go over.
This is quality control more than anything.
I check the base,
just to make sure that it hasn't
picked up any damage along the way,
and I give everything else just a once over.
And hereafter,
they just need to be dried out slowly,
and when I place them onto this board like so,
I won't move them again
until they're completely bone dry,
just to avoid scratching or damaging their bases.
Once the pots are totally bone dry,
they can be bisque-fired in my electric kiln.
This is a firing that takes them up
to 1000 degrees centigrade
over about 12 hours or so,
nice and slow.
This process chemically changes the clay into ceramic,
and once fired, there's no going back.
At this point,
the bone-dry pots are unbelievably fragile.
If you squeeze them too hard or knock them,
they'll chip or break,
whereas when they're bisque-fired,
they're much stronger,
and they're also incredibly porous,
which is ideal,
as we need them to absorb water,
which in turn causes a layer of glaze,
the raw materials,
to adhere to the outer form.
I'm very careful as I pack these
not to bash them into one another,
and I also place them down very gently too,
so that the base doesn't get damaged or chipped.
That being said,
they can, at this stage,
and for this firing,
be packed as tightly as I physically can,
and they can touch each other too.
There's no risk of them fusing at this lower temperature,
especially with stoneware clay.
This clay body might look like terracotta,
especially fresh from the bag,
but it is just a high iron content stoneware clay
that's produced with the intent of it being reduction-fired.
At least,
that's when you'll get the best results with it anyway.
It also doesn't keep the pink hue that it has
once reduction-fired in my gas kiln.
Instead, it changes to a sort of warm brown grey colour
that's speckled with a multitude of iron dots.
Once the kiln's packed,
I crouch down to check that none of them are sitting too proud,
otherwise they could be crushed when I close the kiln's lid.
I then switch on the power,
set the kiln to the right firing program,
which in this instance goes up 65 degrees Celsius an hour
until it reaches 600 degrees,
thereafter it goes up 200 degrees an hour
until it reaches 985.
I set this kiln to fire overnight,
when I'm not in the studio,
as it's best not to breathe in the fumes.
But I can monitor its temperature climb
and what stage of the firing it's at
via an application on my phone.
Once the kiln has cooled down to about 100 degrees,
I'll crack it open,
and then I'll carefully take the pots out.
The next step for these will be waxing and glazing.
I brush a wax emulsion onto any area
that might come into contact with the kiln shelf.
This means that the bases of every single pot
need to have a layer of wax applied to them.
Also for these,
I wax the gallery on the top of the teapot
and on the underside of the lid.
I mix my wax emulsion with a tiny bit of boiling water,
which helps it to brush on a bit more smoothly.
But essentially, this is just a wax resist.
It stops these areas from absorbing water
and therefore prevents a layer of glaze
adhering to that section of the pot.
Tap-centering is a skill that really speeds up this process,
especially when I have about three to four hundred pieces to do
at any one time.
It's a method of tapping the pot
in the same specific spot
time and time again
until it reaches the absolute middle of the wheel,
and only when it's completely centered
will I brush the wax on.
Otherwise, I risk brushing wax onto areas I don't want it.
And while it's easy to apply,
it can be very difficult to remove.
Then, I wait a moment or two
until the wax has dried,
put the lid and body together,
and then brush one last layer of wax over the base.
The wax isn't perfect, though.
There are still a few tiny specks of glaze
that settle over it,
so I clean all of those off later on,
just using a damp sponge.
Otherwise, I don't really need to worry about it much more.
During the final gas reduction firing,
all the wax just simply burns away.
Once all of these have been waxed,
and countless other hundreds of pieces too,
it's time to move on to the glazing stage.
Before I dunk them into the bucket of glaze,
I take a brush laden with water,
and I dab over the holes in the inside of the teapot.
This saturates the clay slightly,
and it means when they're dipped into the bucket of glaze,
this area should absorb less or a thinner layer of glaze,
which means there's a lesser chance
of the holes being blocked up.
I then grasp the teapot with a pair of tongs,
submerge it for a few seconds,
and lift it out,
letting the excess drip away.
The blowing you hear is simply myself
blowing down the spout
to clear any blockages there could be
in the drainage holes.
Now it's the lid's turn,
which is dunked in more or less the same manner,
although with these,
I purposefully let the glaze settle
in the hollow that I trimmed onto the top of them.
Here, the glaze does fill up the hole,
but I can easily clean that up later,
just with the use of a potter's needle.
This is a few days later now.
You can see how much lighter the glaze surface has become.
This happens as the pot dries out,
as the moisture leaves the once saturated clay body.
As the glaze dries,
the surface becomes far more powdery,
and when it's in this softer state,
it's much easier to clean up.
So it's at this point
that I clean up any stray drip marks,
clear the hole in the lid,
and then carefully sponge around any area
that I want to be completely free of glaze.
This is slow, delicate work,
and the cleaner the pots are at this stage,
the better they'll look once finally gas-fired.
But essentially, all I'm doing here
is fettling down the glaze
to make it look as neat as possible,
and to make any line where glaze meets clay
to be as straight and pristine
as I possibly could make it.
I also use a blunted knife
just to scrape away any stray drips there may be,
like so.
I find that the glaze is much easier to clean up
at this stage,
after it's had a couple of days to dry out,
as compared to trying to do it immediately
just after they've been dipped into the glaze.
Whenever I'm cleaning up the glaze on my pots,
I always work over a basin of water.
This way, the excess dust simply falls into it,
and eventually,
once I've accumulated enough,
I can sieve it back into my main,
larger bucket of glaze.
So once again,
there's very little waste.
The water also prevents
much of the glaze from going airborne,
which is good,
as you don't particularly want to breathe this stuff in.
The most difficult part of the teapot to check
are the holes inside,
but I just use a simple bent wire
to clean up any drips of glaze
that may have settled inside the drainage holes.
I then clean away all of the glaze
that might have settled onto the wax on the base,
as all it takes is one spot
to stick the pot to the kiln shelf,
and that one spot alone
is enough to potentially damage the bottom.
The rim of the teapot itself,
I do on the potter's wheel.
I carefully centre it,
then I use a wet sponge,
which I hold in place,
just to remove the excess
that has settled onto the wax.
This is another process
where things can go wrong quickly.
As if the teapot were to go off-centre,
I can't really catch it with one hand
without damaging the glazed surface,
so I just work slowly,
and I make sure that the sponge is continually wet,
that way it doesn't catch on the glaze or the wax.
And that's the glazing finished.
The next step is to prepare them for the kiln,
for the final firing.
I fire these two parts together,
the lid propped up above the teapot.
To do this, I roll out five tiny balls of wadding.
This is a material I make in-house
from 50% china clay
and 50% coarse alumina hydrate,
which I mix with water
until it's a clay-like consistency.
I then flatten each of the balls into a little disk
and carefully position them
evenly placed around the lid.
They should stick quite nicely to the wax,
but otherwise you can use PVA glue
to do the same job.
I then carefully place the lid
on top of the teapot
in such a way
that neither the lid or the teapot
are actually touching.
Instead, it's just suspended.
I fire them together for two reasons, really.
The first is to just save space inside the kiln,
and the other is to ensure that they look the same
and therefore match one another,
as in a reduction-fired kiln
there can be some differences here and there.
So if I were to fire them all separately,
some lids might not end up fitting
or matching the teapot they were intended to be on.
The kiln I'm using is a Roda KG340,
meaning it has an internal capacity of about 340 litres.
It's fuelled from a main supply of gas,
which is useful,
as it means I don't have to rely on bottled propane,
where you constantly have to worry about them running out
and ordering new bottles.
I light the kiln early in the morning
with the door open, as always,
and once each of the four burners are lit,
I close the door and seal it up for the firing.
This process takes about nine and a half hours
to take it from zero degrees
to about 1290 degrees Celsius.
Along the way, at 860 degrees,
I set the kiln into a reduction atmosphere.
This is when the fuel inside begins to burn inefficiently,
as I throttle how fast the exhaust can escape
up and out of the chimney.
I slide what are called dampers
over the flues in the back of the kiln,
and I also greatly increase the gas pressure too.
This causes the fuel to seek oxygen to burn with,
as there simply isn't enough inside.
And in its search for oxygen,
the fuel ends up taking oxygen molecules
from inside the clay and the glazes of the pots themselves,
changing what is a red iron oxide colorant into green hues.
If these same glazes were fired in an oxidized atmosphere,
like in an electric kiln,
instead of green colors, you get rather putrid yellows.
The entire process is manual,
so every half hour, I check my notes
and then adjust the kiln accordingly,
either by altering the gas and air pressure
or by opening and closing the dampers.
Alongside the pots inside the kiln,
are two sets of pyrometric cones.
It's these I'm looking at when I open the spy holes.
These are before and after of what they look like.
The colored cones are before being fired,
and the molten white ones are what they look like once fired.
The color is simply dye added to the mixture
so that you can tell them apart more easily.
But essentially, these bend over at very specific temperatures,
indicating not only temperature,
but heat work, which is heat over time,
and a measurement that's very important when firing pots.
When I look through the spy holes,
what I'm looking for is for them to be fully bent over.
And when the last one is touching toes,
I know it's time to call it a day and end the firing.
To do this, I simply switch off the gas
and then turn off each of the four burners,
which is always accompanied by a beautiful silence
after nine straight hours of the noise the kiln makes.
Not to mention the air compressor next to it.
I then fully open the dampers
and remove both bungs from the spy holes in the door,
before quickly letting the kiln crash cool
back down to a thousand degrees Celsius.
This helps to retain color and keep the work nice and glossy.
Here's a quick view of the cones in situ inside the kiln.
This is what I'm looking at when I open the spy holes.
Then, about 36 hours later,
once the kiln has cooled down to about 150 degrees Celsius,
I can open it.
There's always so much to see in each firing,
but I'll keep this video focused on the teapot we started with.
The pots at this point are still quite hot,
so I'll let them cool down fully
before I move on to the final cleaning up steps,
as there are still two more things I need to do
before I can call these properly finished.
The waddings that I placed onto the lids
are quite easily removed.
It's just a little bit fresher.
And here are the cones from that specific firing,
which were very even,
which is a good sign,
as it means both the top and bottom of the kiln
were more or less the same temperature,
which isn't always the easiest thing to achieve.
For the lids, to grind them smooth,
I smear in some of this valve grinding paste.
I put it around the flange on the lid,
and then place it onto the teapot,
and then twist it until it sounds glassy smooth.
This is another process that takes a while,
especially with 50 or 60 pieces to do,
but it's really worth it,
and it makes it go from what is quite a grating,
coarse sound,
to one that's much smoother and glassier.
This carborundum valve paste is then removed,
and then I give all of the pieces a wash
with hot soapy water.
And then finally,
I also just sand the bases of each teapot
on some wet and dry
that's submerged underneath a thin layer of water,
just to remove any particularly coarse specks of sand
that might be left in the clay body
on the base.
And that's more or less it.
Really, this is a week's worth of work,
squeezed into what is relatively a short video,
compared to how long it actually takes
to make these pots.
And given their appearance changes so much
under what light you view them in,
here are a few proper photographs I took
to really show them off.
Thanks so much for watching,
especially if you've made it this far.
Let me know if you did,
and as always,
I'll see you next week.