Building a round patio from a paver kit SEEMS simple, but it's also a ton of work! In this episode I'll show you step-by-step how I measured and dug out the sod, raked and tamped a solid base of gravel, added sand, and then placed each paver (oh, and added a fire pit on top, too!) You'll also see the REALLY dumb mistakes I made along the way, and how I fixed them.
Total cost for the kits and the capstones was $1400 (plus we also paid for way too much gravel mix and sand, so your own costs there may vary).
Intro: (0:00) Measuring the circle: (0:17) Digging up sod and dirt: (0:46) Tamping gravel base: (2:02) Adding sand layer: (3:03) Laying pavers: (4:01) Building the fire pit: (10:26) Finishing details: (11:03)
I definitely made a few boneheaded mistakes during this build, but
luckily nothing we couldn't fix along the way, and the end result looks awesome. Here's how I did it.
The day my patio kit arrived, I spray painted an 11 foot diameter circle in my backyard where
I wanted the patio to go. It felt a little small when I calculated the size of the fire pit in the
middle, so I ordered some extra pavers to enlarge the patio and spray painted a larger circle based
on those new dimensions. The circle's final diameter was 12 and a half feet, which I hoped
would give me a couple inches of leeway once I started setting the pavers. Before I could do
that, however, I had to dig up all the grass and a whole lot of dirt. I knew I'd need at least four
inches of gravel mix and one inch of sand for the base, which means digging down about seven inches
into the ground. The top layer of sod came up pretty easily. As long as you've got a pointed
shovel, you can cut your way around a small section, lever your shovel underneath, and then
pull the grass up like a strip of carpet. It's not complicated, but it is a decent workout. And here's
a bro tip. If you're going to be digging up your lawn, wear your lawn mowing shoes. Your shoes are
gonna get muddy. Once all the sod was up, there was still a lot more digging to do. I measured to see
exactly how much further I had to go, then got to work. Luckily, Nephew Bro showed up and made the
work go a lot faster. Kids got great style, but no lawn mowing shoes. Within another hour or so, we'd
managed to shovel out all the dirt and rake it fairly smooth. After tamping it down with a hand
tamper, we could get to work laying our gravel base. Ryan showed up with his two-wheeled wheelbarrow
and we dumped a two to three inch layer of gravel mix into the circle. It took about five wheel
barrels of the gravel mix to get that two to three inch layer that we wanted to start. Ryan started
out tamping while I raked it smooth and then we switched off with the hand tamper each time one
of us finished a circuit. With both of us trading off, it didn't take that long, but it does lead
me to bro tip number two. If you're putting in a patio like this, do yourself a favor and rent a
compactor from Home Depot or Lowe's. It's around 65 bucks for four hours and it'll make the job
so much easier. After that first layer, we shoveled, raked, and tamped a second one. I checked to see if
we needed a third and sure enough we did. That third layer of gravel mix brought us to four inches
though so we could finally move on to the next layer, sand. There needs to be about one inch of
sand between the gravel and the pavers and the way that most people do this is to lay down some one
inch conduit to use as a guide. We also had some half-baked idea of using string tied to stakes but
it ended up just being in the way and we scrapped it pretty quickly. Now here's where we made our
first mistake. Make sure your conduit has an outside diameter of one inch. Ours ended up being
one and three-eighths outside diameter so we had to dig it into the ground a little bit but it still
worked and as we dumped the sand into the circle it was easy enough to rake it out to approximately
a one inch depth. Then we used a long two by four to screed the sand flat from the center to both
edges. In hindsight, we probably should have just filled up one end of the circle and worked our
way from one side to the other so we didn't have so much sand left over. But hey, we got the job
done and it was easy enough to scoop the extra sand off with a flat bladed shovel. We're bros,
not pros. Since this was a circle patio kit we had to start right from the middle and work outward
one ring of pavers at a time and of course we couldn't disturb the sand as we did. So we laid
out a temporary walkway across the pipes and measured from both sides of the circle to get
the exact center. Once I had the center paver in place we just followed the diagram included with
the kit to lay out each piece in the correct order. There were only four different paver shapes other
than the center paver. There was a thin wedge, a thick wedge, a rectangle, and a square. I wasted
some time hammering the first few pavers into the sand since as you'll see in a minute we ended up
moving the pavers a lot more than we thought we would. But if you're doing a patio yourself you'll
generally want to hammer them in just to set them in place. The first ring was super easy. The second
one is where we started having a few issues but nothing major. First of all the guide told us to
leave you know three-eighths of an inch a half an inch even between the pavers. I didn't want to do
that because I thought it looked weird to leave such a big gap. So I ended up putting them down
a lot closer together than they really recommended. In the end this left me with some odd shaped gaps
for the final paver to fit into. I had to adjust the entire ring just a little bit to make sure that
last paver fit into its spot. With that done I hammered around the circle and made sure each of
the pavers was firmly set into the sand. At this point there was enough space to walk around on so
I just stayed out on the center paver and let Ryan hand the pavers to me. That brings me to tip number
four. It definitely helps to have an assistant hand you the pavers during this entire process.
Since I was stuck in the center it was really the only way to do it for these first several rows.
It would have been awful to have to go back and forth between the wheelbarrow and try to set
pavers in accurately. While this part was tedious it was a nice change from digging and tamping.
You just had to make sure you were spacing them enough so that you could fit all the pavers into
the circle. But even if you did it wrong a little adjustment made it work. Once we got far enough we
had to remove the conduit from the sand so we could put the pavers over it. It was easy enough to fill
in the conduit spot with a little more sand. I kept staying out in the middle and Ryan kept handing me
pavers. He also read the instructions so I knew which ones went where. With the last voids filled
we got back to work putting down more pavers around the patio. By the time we hit the ninth
ring our brains were too tired to figure out the next pattern and we called a halt for the day.
Unfortunately at around 8 30 that evening I realized the weather forecast called for rain
all night long so I ran out and put some plastic drop cloths over the whole thing.
The next morning there was a two inch moat surrounding my half finished patio.
Luckily most of it stayed on top of the plastic and we were able to just roll the water off into
the grass. We got back into the rhythm and laid the final three rows of pavers. But here's where
my biggest mistake finally showed up. You see I'd been checking every single paver and trying to
pick the best side to lay face up. Unfortunately I'd forgotten that we ordered a stamped paver
and it finally dawned on me that about 90% of the pavers I'd placed so far were upside down.
I stewed over it and eventually decided that if I was going to do this right we had to go back
and flip them all over. I finished out the last ring of pavers for the kit and then Ryan and I
got to work flipping over every single one of these pavers so that the stamped concrete side
was face up rather than face down in the sand. As you can see there's a little more detail.
It's even easier to tell once you've turned a bunch of them over.
Honestly it only took another 20 minutes or so for us to fix the mistake so it was definitely
the right choice. The pavers look so much better, more like authentic cobblestones,
and it even seemed to bring out some of the colors in the stone too.
With all our pavers right side up we laid out the final ring around the outside. These were
eight inch long pavers that we got separately from the kit. They're meant to make a sort of border
around the outside, finish everything off, and just give us more space to sit as we hang out
around the fire. That extra eight inches on either side of the patio gave us nearly a foot and a half
more space and it looks awesome. To help set the pavers more firmly in the sand we hammered most
of them in with a rubber mallet. As I spot checked pavers for any wobble Ryan went around the circle
and hammered in some black paver edging to hold everything in place. We then dumped a bunch of
sand onto the patio and pushed it across the pavers to fill in the cracks. Again in hindsight
we should have only used part of that sand, there was just too much. We ended up shoveling it back
off but at least we know we filled the cracks pretty well. Spraying the patio with water helped
the sand to settle down into the cracks and provide more stability for each individual block.
I honestly wasn't sure if I like the color of the sand next to the pavers so we decided to let it
completely for a day or two before adding any more sand. Placing the fire pit ring in the center of
the patio helped us position the fire pit blocks which went up super fast compared to the rest of
the build. With only three layers this was the easiest part and I love how well these stones
match the rest of the pavers on the ground. We finished just in time for the rain to start falling.
The next morning I came out with a 2x4 and checked for any high or low spots in the patio.
I kicked the 2x4 around the outside of the patio and anytime it spun like there was a high paver
below it I hammered that paver deeper into the sand in order to make it flush with the ones on
either side of it. It was a pretty good system and I'm not sure if there's a better way to do this
or not but by the time I got all the way around the fire pit the 2x4 was sliding pretty smoothly
and evenly so I knew there weren't any pavers sticking up too badly. With that done I shoveled
little more sand onto the patio and followed the instructions of a local landscaping pro.
He told me to use the tamper to smash the sand down into the cracks between the pavers and really
lock them all into place. So I broomed just enough sand to do one section at a time and then use the
stamper to push the sand down into the cracks. I learned my lesson from the day before and didn't
put too much sand on all at once. My goal was to not have to shovel a ton of sand back into the
wheelbarrow at the end of the day. I ended up with just a little bit of sand left over on top
of the patio and after brooming up the extra I sprayed off the patio one more time. The nice
thing is with all the sand between the pavers and the gravel underneath this patio drains really
well. After just a few minutes it had all soaked through and gone down into the ground. I finished
the fire pit off with a couple of these concrete caps made by a local concrete artist. They tinted
them to a color we wanted, a light pewter, and it matched the rest of the fire pit really well.
In the end this patio build turned out awesome and the fire pit in the center is perfect.
It's big but there's still plenty of room for everyone around it and it looks great.
Don't forget to hit subscribe and come back for our future projects. We've got a ton more in the
works including some all-weather adirondack chairs, a pergola, a man shed, and a bunch of other fun
stuff. See you next time on BroBuilds!