NASA Stuck! Boeing SLS Core Stage NOT Safe for Crew While Starliner...

GREAT SPACEX
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6 Video Views·Sep 4, 2024
in the early 2010s following the
retirement of the Space Shuttle NASA
embarked on the development of a new
rocket called the space launch system or
SLS for short for this ambitious project
NASA selected Boeing a long-standing
partner and a well-known company from
the earlier era of space exploration to
support the construction of the core
booster and expor ation upper stage at
the time NASA's choice of Boeing was
driven by the need for reliability and
experience however it seems they may
have overlooked the potential drawbacks
of relying on a company with older Tech
to build a nextg rocket an approach in
hindsight appears contradictory after
more than a decade the consequences of
this decision are becoming increasingly
apparent so what are the current issues
with the SLS should NASA consider
replacing both in its future projects
and who might be capable of stepping in
to resolve these challenges we'll
explore these questions in today's
episode of great SpaceX as we know the
first SLS rocket launched during the
emis 1 mission in 2022 came at a
staggering cost of over $23 billion for
the entire system with more than 11
billion attributed to the SLS itself
despite these costs NASA plans to
continue using the system in future
feature Artemis missions notably Artemis
4 which is slated for September of 2028
will feature a new version of the rocket
the SLS 1B still being constructed by
Boeing however recent developments have
cast a shadow over this decision on
August 8th NASA's office of Inspector
General or oig released a report
following an assessment of the current
project the report delivered a harsh
critique of Boeing's work on the SLS 1B
at the machine assembly facility in New
Orleans focusing on two all too familiar
issues quality and cost let's start with
the concerns regarding quality the oig
report noted that Boeing's work has not
met International standards or NASA's
stringent requirements one particularly
alarming example highlighted in the
report involved a liquid oxygen fuel
tank Dome a critical component of the
SLS core stage three
during an April of 2023 visit to Mud
inspectors found the Dome segregated and
awaiting a decision on whether it could
be safely used due to welds that failed
to meet NASA specifications according to
the report these quality control lapses
are largely due to a shortage of trained
and experienced Aerospace workers at
Boeing the oig criticized Boeing for
inadequate training and oversight
leading to safety and reliability
concerns additionally many experienced
workers have left Boeing for newer
aerospace companies offering better pay
these issues have resulted in numerous
corrective action requests or cars
issued by the defense contract
management agency or the
dcma which oversees Boeing's work on the
SLS between September of 2021 and of
2023 dcma issued 71 cars 24 of which
were rated level two indicating serious
issues that involve critical safety
hardware and cannot be corrected
immediately the dcma even considered
drafting a new level three for severe
non-conformities despite these warnings
Boeing has shown little progress in
addressing these issues the report
stated according to dcma officials
Boeing's process for addressing
contractual non-compliance has been
ineffective and the company has
generally been non-responsive in taking
corrective actions when the same quality
control issues reoccur moreover Boeing
has been using the earned value
management system or EVMS software to
measure progress however the Department
of Defense disapproved of this system
back in 2020 citing Boeing's inability
to produce a realistic Baseline delivery
date for the exploration upper stage due
to ongoing deficiencies in its EVMS not
only are there quality concerns but
Boeing's work is also driving up the
cost of the new SLS version the report
estimates the cost at $5.7 billion which
is $700 million higher than NASA's 20123
agency Baseline commitment the E alone
is expected to cost 2.8 billion over
three times the initial estimate of
$962,000 in 2017 these are staggering
numbers to put it into perspective the
cost of the E alone is nearly half of
the 11 billion spent on the entire first
SLS prototype used in Artemis 1 so why
does a rocket with such questionable
quality come with such a high price tag
it seems the answer lies in outdated and
inefficient technology because the
technology is not up to Modern standards
numerous fixes are required leading to
delays and soaring costs the report
indicates that the delivery of the EU
from Boeing has been delayed from the
original estimate of February of 2021
set back in October of 2016 to April of
2027 as of October of last year and
given the current issues it's uncertain
whether Boeing can meet this deadline
with the required quality the final cost
remains unknown and it's unclear whether
it will surpass the cost of the Artemis
1 prototype the oig report made four
recommendations to NASA including
developing a quality management system
for Boeing applying penalties for
quality standard violations analyzing
cost overruns and coordinating with dcma
to bring EVMS into compliance NASA has
accepted three of these recommendations
but has rejected the one related to
penalties in conclusion the report
States given Boeing's quality management
and its related Workforce challenges we
are concerned these factors could
potentially impact the safety of the SLS
and Orion spacecraft including its crew
and cargo more than ever it seems that
both Bo should be removed from this
program immediately the SLS itself may
need to be reconsidered it is too
expensive carries potential risks and
lacks the longevity needed Beyond lunar
missions if you agree respond with kick
it in the comment section don't forget
to like share the video and subscribe to
our channel to stay updated on spacex's
development Journey NASA's challenges
with Boeing extend beyond the SLS they
are also grappling with significant
issues related to Boeing's Starliner
spacecraft on the International Space
Station when NASA launched the
commercial crew program back in 2014
they selected both SpaceX and Boeing to
build crew spacecraft notably Boeing was
awarded 45 billion US dollar
significantly more than the 2.6 billion
given to SpaceX reflecting NASA's
confidence in Boeing's capabilities
however the Starliner spacecraft has
encountered numerous issues during
testing leading to repeated delays in
the crude test flight even before its
scheduled launch Starliner faced
persistent problems including fuel leaks
despite these setbacks the spacecraft
was sent to the ISS and now Boeing is
struggling with its return currently
Starliner is plagued by issues with
helium leaks reaction control system
thrusters and undocking software these
problems have forced NASA to consider
sending spacex's Dragon to rescue the
starlander astronauts with a final
decision expected soon it's clear that
Boeing's performance with Starliner does
not justify the substantial funding they
received it's important to remember that
star laner has yet to complete any
missions under its commercial crew
program contract meanwhile the clock is
ticking with only 6 years remaining
until the planned retirement of the ISS
in 2030 can Starliner meet NASA's
requirements within this time frame much
like the SLS Starline reflects Boeing's
slow and outdated technology ology if
NASA were to conduct an assessment of
Starliner similar to the oig's review of
the SLS it's likely that many more
issues would come to light given these
ongoing problems it may be time to
reconsider Starliner role and explore
more efficient Alternatives if you agree
please reply with drop it in the comment
section down below NASA has been
fortunate to have the support of SpaceX
during some of its most challenging
times and if they decide to part waves
with Boeing SpaceX is poised to continue
continue as NASA's most reliable partner
or perhaps its only partner when it
comes to the ISS it's clear that
spacex's dragon is more than capable of
taking over the tasks initially assigned
to Boeing's Starliner the superior
performance of dragon underscores the
Stark differences between Boeing and
SpaceX as for NASA's lunar Ambitions I
believe that even if NASA were to cancel
the SLS program spacex's Starship would
be more than capable of completing the
remaining objectives remaining obje Ives
in fact eliminating the SLS could
simplify NASA's plans considerably
allowing them to cut other costly and
high-risk projects such as the mobile
launcher Orion spacecraft and lunar
Gateway some might argue that spacex's
Starship hasn't yet proven its ability
to replace SLS in the Artemis program
but let's take a closer look in just
over a year Starship has completed four
integrated test flights something that
the SLS has yet to achieve moreover
these flights have demonstrated
Milestones no other program has reached
including the landing of both rocket
stages which is the first step towards a
fully reusable rocket reusability is a
key advantage that makes Starship
superior to the SLS building on this
Foundation SpaceX is pushing forward in
all aspects to meet the Artemis schedule
looking at the broader road map SpaceX
has ambitious plans for thousands of
Starship launches per year in contrast
we've never seen similar projects for
the SLS which is primarily Limited to
Moon missions this limitation further
reinforces the argument for cancelling
the SLS program now is the time for NASA
to enact a comprehensive change slow and
inefficient Boeing's approach no longer
aligns with the current direction of
space exploration to maintain its
leadership in the Space Race the US
should focus on removing barriers and
investing in modern fast and efficient
companies like SpaceX well folks that's
about it for today's episode thank you
so much for tuning in and as always this
has been Kevin from great SpaceX until
next time keep looking up
