After trying my hand at test pieces, I decided to go the full monty and make a mineral inlaid bowl. Now remember I'm using quartz hard mineral and not soft stones, which present a world of problems as well as a world of beauty and possibilities. Also, you get to see my cut my finger pretty bad, so you can get to gloat :)
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Welcome back to my shop.
To make a long story short,
I have been experimenting,
if you've seen my videos so far,
with some mineral inlays
instead of soft stone inlays,
which are more common.
And I've solved the problem of
filing this down using a
small diamond
coated disc,
and that works very well.
So now, going on to the next
step of this process,
I have to decide between these two blanks
that I've prepared in advance,
and I need to consider
what are my options
and why I should choose
one over the other.
So, if you can see here, I have a blank
of mulberry.
It is about 30 cm,
30.5 cm wide,
which translates to
12 inches, pretty much
exactly, maybe a little bit more.
While here, I have a piece of
cypress, which is
if I look at the
blank size, sorry,
we're talking about
26 cm or
about 10 inches.
The reason to choose one
over the other are
as follows. This piece,
the mulberry piece, is a lot fresher
than this piece, so cutting into
the fresh mulberry will be much easier
than cutting into the more
dry or the drier
cypress, although
cypress is much less denser
than the mulberry.
My main issue is that
working on this bowl
that I'm going to make, if you haven't
understood from the title
or from what I said so far
that I'm going to make a bowl, then I am going to make a bowl
with a wide rim
so I could implement
my
recently acquired knowledge
in embedding those
stones in it.
My main concern is that I don't have a lot
of time to work on
this project, and I will have
to split it up over a couple of days,
maybe 3-4 days,
since I have only about an
hour, an hour and a half a day to
invest in this project.
So,
at the beginning I was sure that I'm
going to make the bowl from
mulberry, but since I know
cypress warps
very little while drying,
I think I'm going to go with the
cypress. I will be able
to shape it and leave it on the lathe,
and then come back to it a day later, and it won't
be out of center
and it won't wobble
as much as I know the mulberry does.
And it does.
I
didn't know
where else to go
I was paid to shoot
a man
I just shot him and then I ran
I didn't even
get the money I owed
I turned around and
took to the road
I've been wondering to where
I'd throw
And made my way to Chicago
I set fire
to the barrel
And bullet fly like
an arrow
I see the trouble in the
poor man's eyes
I see his soul take to the skies
Gone away
Yes I'm gone away
Yes I'm
gone away
Oh gone
away
Yes I'm gone
away
Yes I'm gone
away
guitar solo
I've got a hole in my
My stomach's turning
and I'm broken
I keep crying under
rain, oh yeah
I keep trying to
fail again
What we have here
is our
unfinished on the inside
bowl, our
inventory
and then I've got everything set up here
to mix some casting epoxy
which will be the first time I'm doing it
so forgive me if something goes
wrong
What I also have here is this
small
silicon
container or a mold
which I bought in the supermarket
and I thought that if I have some
resin left
then I should simply
pour it into the
into the mold and then
I'll use the mold to pour in
any future resin
leftovers I have
and maybe that will produce an interesting blank
that we can do something with
but that only time will tell
I have here
some plastic straws
that I thought I might be able to use
to mix
the resin
and I got a couple of
plastic chopsticks for the
same reason, in case these are too soft
a plastic cup
I got my reference piece
here if you can remember it
the recess that I've made for the inlay
is actually
deeper than most of my stones
if not all of them
so I'll put a few here inside
you see those are quite small fragments
of stones and they are all
below the height
of the rim
so my thought at the
moment is to fill this up with stones
and then
pour clear
resin
on top of them
and hopefully a little bit above
so I will be able to scrape it
and sand it down to
flat
so I'm just going to spread
the stones
around
and I'll try to shift them around to fill it
as best as possible
so
ok so
this epoxy
not epoxy I'm sorry
this resin that I bought
is a two part resin
and as you can see it's labeled A and B
maybe this way
it's labeled A and B
and I need to put 60 of
100 of
A to 60 of B
so every gram of A
should have 6 tenths of gram
of B
now trying to figure out how much
epoxy I should put into this
is beyond my
mathematical skills
so I'm just going to guess it
and I'm going to guess
that I wouldn't need more than
5 grams of material
in total
looking at this and filling all those
small voids
so I can always
mix more
so I'll mix
4 grams
I'm sorry let me think again
I'll mix 3 grams
let's do 4 grams of A
and then
the 60%
of that
of B
let me get a calculator
obviously
as you can see I've already
mounted back the bowl on the lathe
and the resin
is all cured up
now if you're asking yourself
Yuval how come you didn't show us
how you cast the resin
well due to technical difficulties
which boils down to me
forgetting to press the record button
I didn't record me
casting the resin
so just to make
the process clear I just
weighed out the quantities
mixed them slowly
and then poured the resin
over the stones
so now the resin is dried
I can see there are a few points
that the resin has dried lower
than the level of the wood
so what I'm going to do is
I'm going to file these stones down
and then the next step
I will fill up all the gaps
with beads of medium
CA glue
and I will give it a couple of hours to cure
before I give it the final sanding
now I hope you can hear me
because I am speaking with my
respirator on
I have no intention of taking off
this respirator
at least
in the vicinity of my lathe
while I'm still working on the stones
if there is one thing
I know is that I don't want
to breathe stone particles
ok
this looks flat
and it feels flat
with the glove, let me try with my bare hands
this feels flat
so what I'm going to do now
is I'm going to sand this a little bit
with 80 grit
I don't need my gloves anymore
I'm going to sand this down
to 80 grit
maybe to 120
and then I will give it a coat
or a bead of CA glue
to fill in all the small gaps
as you can see
there aren't many gaps
not like our experiment
but there are
little points where
the resin has
shrunk
or dispersed
and there are small points
of voids
nothing serious
ok
the way I'm going to file this down
is I'm going to use this piece of wood
and wrap my
my sanding paper
like this
around it
and this way when I come
to sand
I can sand it flush and flat
when you leave a sharp
edge on your bowl
and you're not careful
it will
widen this gap
but it's nothing that
a band-aid
won't fix
I really like the way this
sanded out
and as far as voids and holes go
there are actually
very few of those
there's a little bit here and a little bit here
some tiny
depressions
here
this is perfectly flat
a small point here
a small point there
so this is really, I'll just go and
put a drop
of CA on each one of those
little holes
and those are not many, I can see just
about 10 or 15 of those
but will be wiser once
I get the CA on
I don't wanna sit in a gate with you
baby tonight
I don't wanna have things
unknown
looking at the stones
angled with the reflection
of the light
shows me better where the depressions
are
I really don't know how the pros do that
with this process
you just need to
go visit one someday
and have a look
so I'm gonna leave it here
to cure for a couple of hours
this is medium CA glue
so it will cure
slower than
the normal steel CA glue
and as always
at the end of my videos
here is the finished ball
now there are a few
points about this ball
that I would like to make
before I show you the rest of
the angles that we're used to
at the end of my videos
so
the inlay itself
didn't came out perfect
there are some
small
fittings
in general it could have been done better
about the shape
of the ball in general
which I'll show you later
I don't like that either
it didn't come out the way
I imagined it should
about the finish
maybe you can't see it
in the video
but it came out very streaky
I don't know
if it's because of the wood
or the way I applied
or the current temperature
or what was it exactly that made
the finish
have a streaky look
but I don't like it
the overall ball
I have to say that I love it
it's pretty
I like it
it's large, it's functional
it has a stone inlay
my very first
I love it
it was a very pleasurable
project to work on
and to learn from
I think I'll be doing more of these
in the future
about the surface
of the stones
not coming out completely
flat
like I would have loved it to come out
I think that what I'll do
next time when I'm trying to inlay
something into wood
like this
in this type of orientation from the top
I will make my groove
much deeper
I'm not talking about a whole lot deeper
but I'm definitely going to leave
about a millimeter
a millimeter and a half
of depth
over the depth I'm planning
to make the stone inlay
and in that
effect when I will fill that
groove
completely with the stones
and the resin
I can simply
cut away
a layer of the wood and stone
and resin
leaving a completely flat
surface with no marks
on it whatsoever
and that would be the thing I'll do
next time around
let me give you a few more angles
of this lovely bowl
Thank you for joining me in my shop
for this week's project
and I hope to see you back in my shop
creating beautiful things
very soon