Best Laser Cutting HACK to Save TIME and MATERIALS
This week we took on a volunteer project that got way out of hand. Our daughter’s high school marching band needed massive portable stages for their field show. And since we run a craft studio with lasers, who better to build them?
What started as a simple “we’ll help out” turned into a full-blown engineering challenge: 17 sheets of warped half-inch plywood, glue pockets, taco-shaped boards, and a laser that refused to cut through. After six failed passes, smoke, and charred wood everywhere, we had to think fast.
Using LightBurn’s Print & Cut feature, we flipped the boards and discovered a genius two-pass method to finally get clean cuts — saving the entire project just in time for delivery. These props went from chaos in the shop to shining on the football field!
👉 AEON Nova 14 Laser: https://aeonlaser.us/promos?ref=kandgmakeit
🎥 In this episode:
✅ How to cut thick plywood on a CO₂ laser
✅ LightBurn Print & Cut alignment tricks
✅ Portable stage design with tab-and-slot assembly
✅ What not to use when someone donates “free” plywood
✅ Real talk about volunteering your skills
💬 Got questions about cutting large projects or using LightBurn for precision registration? Drop them in the comments!
Follow us on social:
- Patreon: https://www.patreon.com/user?u=16643484
- Instagram: https://www.instagram.com/kandgmakeit/
- Facebook: https://www.facebook.com/KandGmakeit/
We love to Do It Ourselves. You love to Do It Yourself. Let's Do It Together. New DIY Videos Every Week!
Visit our website:
- https://www.kandgmakeit.com/
FYI: We are not professionals, and we don’t claim to be. This is what we found worked for our project. Yours may need a little different approach. We have just enough woodworking skill to make some basic furniture. Safety first!
FTC Disclaimer: This is not a sponsored video. All opinions are genuinely our own. This post may contain affiliate links and we earn a small commission if you make a purchase after clicking on my links. It doesn't cost you any extra. Thank you for your continued support to keep Making It!