How to build a wattle and daub wall | natural building

FFG - Food Forest Garden
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In this video we show you step-by-step how to build a wall using the natural building method wattle and daub, using materials from our land - mimosa (wattle), eucalyptus timber for frame, straw and clay.
Chapters:
Intro 0:00
Roof and frame 0:46
Moisture barrier 1:29
Additional posts 2:35
Wattle 3:15
Light earth 4:31
Adding clay 6:18
Plastering 7:22
Bottle artwork 8:02
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Wattle and daub is my favorite natural building technique and in this video I'm
going to show you how we make it step by step from making the frame, adding the
bits of wood, the wattle, to the frame, stuffing insulation in from materials
from the land and then the various ways we get the plaster onto the wattle. We
have a finished wall and I will also show you how we incorporate a little bit
of art using beer bottles in the wall to make it look a little bit funky and let
light in. So please enjoy this video and don't forget to subscribe. The very first
step that we have to do is build the roof so we have a frame to work from. If
there is no roof because it's an internal wall then we need to build the
structure to build the wattle and daub wall onto. In this example we've built a
roof and we've got these telegraph poles which hold the roof together and that
gives us a place to work outside of the rain, outside of the sun and this gives
us a base to install our wattle and daub wall onto. So these have been put in to the
ground really deep and then we'll have these to hold onto the wall. The wall
will be made out of clay which absorbs a lot of moisture and we don't want
moisture coming up into a wall and destroying it and causing damp so we
have to make a moisture barrier underneath the wattle and daub wall. So
this is so that groundwater and water sitting on the surface of the soil
outside the wall doesn't penetrate the wall. So what we have to do is build a
small wall or something that doesn't allow moisture to move up. The main
options are really stone which is what we have in abundance here, earth bags or
a block of cement. For this wall I'm going to use stone and what I like to do
first is dig a little ditch underground to get to the more solid
the solid ground but because this foundation isn't really holding up
anything it doesn't have to be so deep. We can then backfill the ditch with
gravel and then build our stone wall on top or we can start the stone wall
underground as we are going to do here. So now what we've done is we've put some
posts in the middle of the walls and this gives us something to screw the
wattle to because the frame for the roof is too far apart so we've put this
piece of wood in the middle and then we can have shorter bits of wattle. The
length from here to here, the smaller this length is the more straight
all the wood would be so it makes a straighter wall but there's then going
to be more sections if you have more of these and then if there's more sections
you have to do a lot more nailing of the wattle. So we're trying to find a balance
between minimum work and getting a nice straight wall so I think this gap is
just about right. The next stage is to put the wattle across all the way up
the wall and what we want to do is try and make a flat wall so any bends in the
wattle should go up and down not in and out otherwise you end up with a bumpy
wall it's harder to plaster and no space to stuff the light earth in. When nailing
these on it's much easier to do it with a nail gun because you have a nice thin
nail and it's super fast we used to do it with a hammer and nail and that took
a lot longer but either way it's much easier to do with the wattle if it is
green because it's more flexible to bend into position and it's softer so it's
easier for the nail to go through.
So once we put this all on one side we can put it over onto the other side
so we put the wattle on this side and then we stuff that with the light earth
we need to stuff it really well so it's quite solid. Light earth is simply a mix
of clay with straw but it's not very heavy dense clay it's kind of like clay
that's just basically water mixed with a bit of clay so that the clay breaks down
and melts and it becomes like a soup mixture. We take soaked straw and then
put that into a bucket and then we pour on the soup mixture and basically that
makes it easy to mix. We then tip that into a wheelbarrow where we mix it by
hand to try and get a little bit of wet clay to every strand of straw and then
once that's done what we do is take it out the wheelbarrow let it drip dry a
little bit and then we can use that light earth in the wall or you can make
bricks with it but this is a great material because if you just use clay
it'll be too heavy and use too much clay and it will have no insulation whereas
the light earth stuffs into all the little corners and because of all the
air gaps it has in it it will be a great insulation but on top of that it makes
it really easy to plaster on afterwards. You don't always have to put the wattle
on both sides and stuff it with light earth. I call that double wattle and dog
but that's the best way because it has insulation and this light earth makes it
easier for plastering. On this wall we're going to put these right next to each
other only on one side so there won't be any space anywhere to stuff in the
middle and that makes it harder to plaster the wall much thinner and no
insulation. The double wattle and dog creates a lot more insulation.
Once we've put the wattle on both sides and stuffed it all with the light earth
it's quite good to just paint the straw with some clay and we're not trying to
cover the straw with clay we're trying to get the bits of clay in between the
strands of straw further back and as that dries it gives somewhere for us to
put more clay to bind to. Clay doesn't bind so well to straw or wood so by
getting more clay in between the strands of straw it's going to be easier
to plaster. The next stage when this is dried a little bit is we're going to
fill the gaps up to the edges of the wood with a slightly drier mix of plaster
of clay and we're going to do that between all of these posts. Once that's
actually been done and dried we can cover the whole wall with clay and we
can even go and join that between all the bottles and everything to make it
look like one continuous wall. To get a nice thick layer on you want a nice
sticky mix and for that you want it to be a little bit too wet in the cement
mixer and mix for about 30 minutes and what would actually happen is it will
become really sticky and start to fold over in there like dough and then you
can go really thick on the wall to get a nice smooth coat and as long as you
did the last layers properly it will stick on really really well. We placed
these bottles in the wall last year for this side and now we're trying to
recreate that on this side and the way we did it is we made this wooden frame
and then we covered it on chicken wire on both sides which held together the
bottles. We had to tie the bottles up with some wire and then we nailed some
mimosa around everywhere and the combination of the mimosa and the
chicken wire will help hold the clay in place. We have to put quite a thick mix
and slowly build it up to get this all full of clay inside and then we'll
plaster all the outside with clay, cut the wires and try and clean it up so it
looks nice. And for the line of bottles that we have put in the wall here we are
recreating it on this side and again we've made a frame where it can sit
nicely on the frame and then we put some wattle at the top to hold it in
place and then some wattle upwards to help us have somewhere to bind the clay
in the inside. So you can see here we've started putting the clay in between the
bottles and that's got to dry a bit and then we'll be able to cover this wood
with some clay. For the single wattle and doll it's a little bit harder because
there is big gaps between so this hasn't been done so well. You can see up here we
use straighter bits of wood so it's done much better, it'll be easier to plaster.
So it's really important to find the right bits of wood when harvesting from
the trees or to have your posts closer together to get straighter pieces. This
will be hard to plaster but whatever you can do it with clay it's very versatile.
So the first thing to do is paint all the wood with clay and it dries that
will be easier for the clay to then stick to the wood. So now we're going to
go and just put a little bit clay between all the bits of wood and start
to build up where there's bigger gaps and then we'll let that dry and we'll do
put a little bit more on and we'll let that dry and then we'll cover the whole
thing with clay.
Thank you for watching this video on wattle and doll. If you enjoyed the video
please subscribe as we will have more videos on various natural building
techniques or you can join us here in Portugal and come and learn natural
building with us in person and get your hands dirty.
