How much did our massive DIY off-grid solar system cost? This is a detailed cost breakdown of our 7,200W - 28kWH - 5,000W - 120V off-grid solar system that powers our entire homestead. By piecing together our own system from multiple components we were able to save thousands of dollars. Powered by SanTan Solar Panels, REPT LiFePO4 Batteries, REC BMS, @VictronEnergyBV Inverters, Charge Controllers & Color Control GX, and @IronRidgeSolar rack mounting.
CHAPTERS// 00:00 - Intro 01:11 - Sizing the Solar Power System 02:55 - Solar System Cost Calculator 04:40 - Solar Panel Array & Ground Mount 13:41 - Lithium Battery Bank 18:55 - Smart vs. Dumb Components 20:43 - REC BMS 25:07 - Solar System Wiring Diagram 25:54 - Victron Inverter & Color Control GX 30:42 - Victron MPPT Charge Controllers 34:08 - Conduit, Wire & Service Entrances 38:18 - Tools & Connectors 43:30 - TOTAL COST 45:57 - Wrap Up
We have an affiliate partnership with some of the links above, and may receive compensation when items are sold. This helps support our family, and we only recommend products we truly love.
[Music]
hey i'm jonathan i'm ashley and we are
tiny shiny homes how much did it cost us
to build our 7200 watt 28 kilowatt hour
5000 watt off-grid solar power system
less than you think
since relocating to our off-grid desert
homestead property a couple of years ago
we've been busy with all sorts of
important infrastructure projects first
was our high tensile electric fence then
our solar powered water pump and then
our very first structure a hyper adobe
solar shed office this would house all
our power and electrical gear for our
solar power system and devil as an
office and a guest room as you can
imagine we get asked a ton of questions
about how we build the system and how
much it costs the first question can be
answered by this detailed planning and
installing and building video here and
the second is this video
[Music]
before we talk cost let's talk about
sizing because the size of your battery
bank and your inverter and your solar
panels are all going to have a big
effect on your bottom line this is the
size that we chose based on our needs so
feel free to use it as a reference when
designing your own off-grid power system
7 200 watts of solar power
by connecting 30 used 240 watt panels in
series of five we could create high
voltage arrays that charge well even in
cloudy conditions
this also helped keep our wire size down
as we had a fairly long run from the
ground mount to the charge controllers
28 kilowatt hours lithium battery bank a
key part of us saving tons of money was
buying 280 amp hour cells shipped
directly from china we knew the bms
would only have 16 cell inputs so we
opted for 32 total batteries grouping
them in packs of two 5 000 watt 120 volt
power inverter we settled on a 5 000
watt quattro inverter charger from
victron it runs 120 volt ac power and
surges to 10 000 watts which should be
more than enough for us the decision to
go with victron also tied to our charge
controllers bms the ability to monitor
the system remotely and manage all power
systems on the property from one app
which has 120 volt single phase power as
we plan on supplementing with gas and
wood for heating and cooking line drying
our clothes and building naturally with
earth bags using thermal heat transfer
and passive solar again we cover a ton
of important information about how all
this stuff connects together in our
previous wiring and installed videos so
make sure you check that out if you have
questions
how much will your off-grid solar system
cost get a better understanding of your
project and save thousands of dollars
with our solar cost calculator besides
an intelligent spreadsheet that does the
calculations for you it includes links
to everything we bought on our off-grid
solar power install and nearly one hour
of videos that cover behind the scenes
thoughts details and tips grab yourself
a copy in the link below now maybe you
don't need a cost calculator you just
want to read through everything click
the links to go buy it yourself you just
want to see all the numbers written down
we got you covered there too you can go
to this link on our website and read
through the entire cost breakdown
[Music]
one last thing before we jump in
creating resources like this take an
enormous amount of time and energy and
so sometimes we set up affiliate links
with vendors to help offset that cost
that means if you follow those special
links to products we've mentioned we may
get a small percentage of that sale if
you buy not all links are affiliates in
fact we're only linking to products that
we genuinely recommend in many cases
we're going to share with you ways to
buy that may bypass our affiliate links
anyway so you can save more money our
first priority is to help you save money
building your system but if it makes
sense use the links oh and just to cover
all our bases i am not certified or
licensed as an electrician all this
information is for entertainment
purposes only and if you ever feel
uncomfortable trying to do any of this
work yourself please reach out to a
qualified individual cool
let's dig into the full cost breakdown
of our off-grid solar system
[Music]
first off because we know that you are
going to ask why did you not just put
the solar panels on your roof it's a
great question it is a great question
the reason is this building is built to
take advantage of passive solar which
means we have south facing windows on
the front and our roof is slanted to the
north and because of where we are
located that means that those panels
would get very little sun because
they're tilted completely the wrong way
as you'll see the solar panels were
relatively cheap compared to
that ground mount so if you have a way
to mount panels to an existing roof you
will save a lot of money first up is our
solar panels now we bought used
residential solar panels from a company
called san tan solar they're in phoenix
arizona and what a lot of people don't
realize is that
uh residential and commercial panels can
both be replaced fairly early in their
life cycle due to contracts they still
work great so the santan actually buys
them they test them all and then they
sell them back and they're way cheaper
than if you were to buy them new and how
much cheaper are they babe they were
only 25 apiece they're 240 watt panels
and we bought them during their sidewalk
sale so like if you go to their site now
the price is higher than that but one
time a year they do a special sale
and that's when we happen to do it we
bought 30 of them it cost us 712 dollars
and 50 cents in order to connect all
those panels and series of five and then
go back to the combiner box we had to
buy
a whole bunch of 10 gauge solar pv wire
so we bought 300 extra feet of that only
cost about 150
and then we had to buy 24 mc4 connectors
that cost us 40
and then we made up our own cables to
make those connections those custom
wires were then connected to combiner
boxes we got two combiner boxes because
we have so many panels those cost 132
dollars for both of them and they do
have a lightning arrester inside them as
well as fuses now out of the combiner
box we ran 500 feet of six gauge wire
into our solar shed now why was it 500
feet
because we have multiple wires traveling
100 feet right four wires two positives
two negatives because we have two
combiner boxes so so extra coming in and
connecting to what it needs to connect
here yeah we also purchased three eight
foot grounding rods and lugs
for how much
for forty five dollars
now i get to the fun part the ground
mount like we said before
the mount itself cost
so much almost five times as much total
as the actual panels themselves and the
biggest cost by far was the three inch
schedule 40 pipe that we needed to build
it with
that cost us
1
763
and 83 cents that includes them bringing
it out to us because no no we'll talk
about that later
it was
eight 21 foot pipes right so it's a lot
of steel it's super heavy they did have
to deliver it and we'll talk about
delivery fees at the end of this section
but that was only part of it we still
had quick crete
we had so much quick crete this is a
ridiculous amount on quikrete we used
236
80 pound bags
and it cost us 844.14
now if you go back and watch our other
video we go into detail explaining um
why we had to build this ground mount so
robust it's because of our our wind
events here our sandy soil so we had to
make huge holes that went down like five
and a half feet and that's why we needed
so much concrete in this particular case
right your case may be different but for
us that's what we had to do to build it
safely so it's five and a half feet deep
two feet wide we're talking at least 20
bags of cement pearl oh concrete yeah
vertical and there were eight holes
to make the process a little easier for
building we also bought a bunch of
cinder blocks and we stacked them up and
then were able to sort of set the
horizontal poles in place and that only
cost us 178 dollars you could totally do
it without that
but it made it easier for us i like
doing it this way because we can always
reuse those cinder blocks for other
projects here on the homestead so i was
okay with spending that much money for
cinderblocks and we have we've used them
for all sorts of stuff and then we're
going to get into all the ironridge
components so ironridge is the one that
helped us plan this ground mount they're
the racking system that you are going to
attach to
the pipe that you've already set up and
it will let all the panels sort of
attach safely and it does a bunch of
other stuff too
but it was an important part in us being
able to plan the system for the wind and
the soil conditions and all that stuff
so the main component is the rail and we
went with the xr 1000 rails because
they're like the big heavy duty ones
right we needed 12 of their 17 inch
rails and that cost us 720
for this mounting system we needed 72
ufo clamps now what's a ufo i don't know
it's a universal fit object and it does
kind of look like a ufo it's
specifically from iron ridge so it's a
it's a piece that locks into the top of
the main rail and then it's got like
kind of a little hat on it and the hat
holds down the solar panels and so you
put them two in on each side at the top
and bottom and then all it connects
together you torque it down it's a clamp
it's a clamp yes and that cost 140 and
40 cents we also needed 24 stopper
sleeves
right so at the top of the array in the
bottom of the array that ufo needed a
flat surface on it to hold the panels
and so that's what those are those 24
sleeves cost us
6.72 cents that's pretty cheap we also
needed a grounding lug that connects to
the frame and then to your ground rod
that was a grand total of 3.93 and then
we did need some important pieces to
help connect that schedule 40 pipe
together so there's the top cap we
needed eight of those and that cost 290
dollars and 64 cents and then we needed
24 rail connectors which attached the
actual rail to the schedule 40 pipe that
costs 241.20
and then just to sort of finish things
off we bought end caps and wire clips
you totally don't need those but the end
caps will
help debris and stuff from getting
inside the rails and the wire clips just
kind of help you you know put your wires
up so they're not hanging everywhere
makes it neater too yeah we needed 40 of
each of those so we got 40 wire clips
and in caps and that was a grand total
of like
39.50 so pretty cheap we also needed six
gauge bare copper wire for grounding and
that cost us
thirty one dollars for fifty feet so if
you're looking through our cost
breakdown article you will see that not
everything has a link and the reason for
that is that you know there's not really
a way to link to
um hundreds of feet of schedule 43-inch
pipe some of this you have to source
from a hardware store or like an
industrial metal supply store
so that's going to be by far the
cheapest way to source those so we
didn't even bother to put links in and
finally
delivery fees which we kind of talked
about earlier you may not have delivery
fees
if you have like a trailer that you can
haul 20 feet of pipe on true flatbed
would have saved us a ton of money but
we didn't have one and we didn't know
anybody that had one and also we live in
the middle of nowhere so delivery fees
are high yeah so we paid
three hundred dollars for
the the schedule 40 pipe to be delivered
to us and another 300
to deliver all the iron rich components
pricey pricey so 600 in delivery fees if
you have a way to transport those
materials yourself you can save a good
chunk of money so the grand total for
the solar ground mount system that we
paid
5
66
and 30 cents and remember the panels
themselves cost like 700 right so the
majority of that cost was the ground
mount again if you've got a roof if
you've got somewhere you can go ahead
and put them on do that and one thing we
realized sort of after we went through
this whole process is we came into this
looking for sort of the cheapest panel
and we weren't really worried about how
much space they would take up because we
got 11 acres like we thought we'll just
build a really big array we didn't
realize how much that ground map would
cost if we had bought sort of the same
size panel but with a higher capacity we
could have built a smaller ground mount
and saved a bunch of money that way i
mean at the end of the day if we ever
want to add higher capacity panels to
what we have now then we just have a
whole bunch of solar and it's okay
but if you're trying to save money up
front then yeah just maybe spend a
little more money on higher capacity
panels
[Music]
now let's talk about our battery bank
we did something a little unconventional
of course um we were looking for ways to
save money on this install
and it turns out that if you source your
lithium battery cells
directly from china manufacturers you
can save a ton of money that's not to
say that this whole process doesn't come
with some caveats we go into detail in
that other video about the entire
process of buying from start to finish
it was super weird but at the end of the
day
we got a ton of battery storage for a
fraction of the cost and so let's talk
real quick about the whole buying in the
us versus buying in china thing the more
research that i did i realized that
almost every american company that was
selling
lithium battery cells were actually
buying the same cells from china
putting them in their own packaging
putting their own proprietary tech and
and sensors and stuff on top and then
just marking them up and reselling them
i think tesla's the only exception they
actually manufacture the batteries here
but everything else is assembled here
but it's they're using those same cells
anyway so if you know how to assemble
your own battery packs which we're going
to talk about then you can save
boatloads of money boatloads boat loads
so we went with rep t cells 280 amp
hours lithium batteries they're 3.2
volts we bought 32 of them for 3
827
and eleven cents that is 28 kilowatt
hours of storage for less than four
thousand dollars and that is shipped
from china like that includes the
freight if you've done any sort of
research into buying batteries from
somebody in the us you know that the
cost can range from anywhere to three to
seven times as much for that same amount
of storage so there's potentially tens
of thousands of dollars of cost saving
here one thing about the batteries that
we didn't like was the cheap bus bars
that it came with so we decided to build
our own with copper bar stock
yeah we got a 1 8 inch one and a half
inch copper bus bar we got 16 feet of it
and that was 170
which sounds kind of pricey it is but
you know like we wanted as much flow
through as possible and then we just cut
it and drilled it and and built it
ourselves so all of those bus bars are
custom-made
these lithium batteries also need to be
compressed right so we use three-quarter
inch plywood and all thread and we just
sandwiched them together yeah so we had
to buy
we bought one sheet of three quarter
inch plywood we use that for the bottom
for them all to sit on and then pieces
on the end to sandwich it together
and we also use the leftover for other
things we did yeah
now as you know at least as of 2022 wood
prices are all over the place so at the
time
we made 40 for that sheet it wasn't
anything super high grade and then we
needed the all thread rods and then nuts
and bolts and washers and lock washers
to hold it all together
that all cost us about 120 for building
the battery box we also needed some
angle iron
some bar stock and square tubing and
that costs 260 dollars so the reason
that we built our battery box metal and
welded together is that we had a very
small space in the corner of the solar
ship so we needed a frame that was as
small as possible if you wanted to build
your own battery box out of wood you
could you could totally do that and it
might cost less depending on what you're
you're viewing this in
and when we say that we welded this we
really mean our friends beginning from
this morning wanted michelle they
actually came and helped us and showed
us how to weld this together
yes so thank you guys so much we
couldn't have done it without you and
now i need a welder now you need a
welder and finally we just had a few
other items like wires
and fuses that we'll go through real
quick that were sort of tied to the main
system so we needed two watt cable to
run from the battery into the main
system and into the inverter we needed
20 feet of red and black
also that particular pack that we found
on amazon also comes with five
lugs as well in each pack so we had 10
lugs 20 feet of black and red wire that
cost
about 115 for each pack and then we
needed a few more lugs so we got five of
them for 11.81
then we needed a 300 amp t-class fuse to
protect the system the housing was about
44. and the actual fuse itself was about
fifty dollars
and finally we needed a battery switch
to make sure we could turn off the power
from the batteries to the system if we
ever needed to work on anything and that
was only thirty dollars and forty three
cents so the grain total of the battery
box was four thousand seven hundred
seventy nine dollars and fifty three
cents nice sounds like a lot sounds like
a lot until you look at buying those
other types of cells remember that's 28
kilowatt hours of storage that is a
fraction of the cost for what most
people pay for that kind of storage
[Music]
i wanted to take a minute to share an
important big picture idea behind this
install and how we managed to do it so
cheaply and that's the idea of smart
versus dumb components i see so many
people that put all their money into
solar panels and batteries buying brand
names thinking that these components are
going to make a huge difference in the
quality and usage of their system but
really both of these are dumb components
solar panel just takes sunlight and
turns it into energy a battery just
stores energy and can be charged or
discharged i'm okay with buying used
certified solar panels and sourcing
battery cells directly from china
because i know that these items while
important to the system don't actually
require the sophistication that many of
us think they do it's the other smart
components that are going to make the
difference by putting a little more
money into my smart components my solar
charge controllers my bms i can protect
those solar panels and batteries better
over the long term and save potentially
tens of thousands of dollars in the
process it's the charge controller that
pulls maximum power out of my panels
it's the bms that protects the batteries
and keeps them balanced so they last for
years and most importantly it's the
inverter that needs to provide clean
stable 120 volt power that won't ruin
everything i connect to it with dirty
power so as we get into these smart
components and you may be wondering why
i'm buying something a little more
expensive like a victron as opposed to
like a grill watt that's because i have
decided to save money on panels and
batteries so that i can invest into what
i feel like are higher quality smart
components for the long term
[Music]
so let me talk about the rec bms
i can't even say it was a straight face
i don't know what it is guys a battery
management system is super important for
a lithium battery bank right yeah
a good bms should protect your batteries
from over voltage and under voltage
protect from temperature extremes
charge and float the cells properly and
balance the cells
we chose rec bms because it does all
this and more and it talks natively to
our viktron equipment the bms install
was definitely the most complicated
part of the wiring at least there's
there's like 50 wires coming out of the
thing
so we're going to give you just a list
of all the components that we recommend
because a bms is not just a bms it comes
with multiple components that all have
to talk to each other for it to work if
you have questions about how it works go
check out that other video our main bms
unit was 559.75
then there's the current sensing shunt
we got a 200 amp cost
69.95 we also have temperature sensors
and that was 37.90
there's also a pre-charge resistor delay
which we recommend for a 48 volt system
it helps sort of protect your contactor
from a big inrush of current since the
voltage is higher that costs 85 and 45
cents there's an rec wi-fi module which
we also recommend because it allows you
to change any setting on the unit from
your phone or your laptop anything that
can connect to the wi-fi otherwise you
got to like hook up a pc install all
these crazy drivers
run a cable to it it's like a whole
thing and this makes it much easier to
update and that costs 198.55
they also sell a touch screen display
that gives you more granular information
and some of that you can get by going to
the web app and the wi-fi module but if
you want to just go over there and touch
it and turn it on you can see what the
voltage of each cell is what the
temperatures are it gives you a lot of
good information that cost
208.95
then there is a special cable that
connects to the victron color control gx
it has a ve can cable and it costs 28.45
then there's the main sort of heart of
how the whole bms works is that there's
a contactor and that contactor is how
the bms lets the power from the
batteries go through to the rest of the
system and it only allows that if all of
the checks are good that's the point of
bms is that it wants to protect the
system and shut things down if any of
those situations that it's looking for
don't match like temperature voltage i
was going to say wrong oh sorry
that's okay contributing temperature and
voltage are the main ones that cost 189
and 5 cents okay what's next current
sensor harness
18.95
and we needed some small wire to make
most of these connections because
we needed big wire for some of it but
most of us just sort of connecting
to individual cells and it's just sort
of passing data and so that was we
needed like 100 feet of it we paid 18.76
pretty simple yeah grand total
1
415.70
a couple of important things this unit
that we used has 16 inputs and so
we grouped our batteries in packs of 2
so we would have 16 cells even though it
was 32 and that way each cell had its
own wire if you want to go bigger
then
you have to buy additional units so they
do sell like a master unit and then you
can connect multiple units underneath
that each with 16 inputs on each one so
if you want to go down the road
go for it it seemed a little expensive
and complicated to us so we just decided
to keep it simple and finally if you do
follow any of our links to rec we do
have an affiliate relationship with them
but also let me tell you the best way to
buy the unit you want to go to the main
unit and then all these other things
that we listed are listed as accessories
and add-ons underneath that and when you
add on to the main system you actually
save five percent per thing so make sure
you don't go like add them individually
to your cart build the system that way
[Music]
i think now is a good time for you to
talk about our solar wiring guide
yeah so as part of this project i
created a super detailed wiring diagram
of everything all connected together the
charge controllers the inverter the bms
the batteries
all of it where every single wire goes
how it connects i know that i am a
visual person and seeing it from a high
level overview was really helpful for me
so we made this high-res wiring diagram
and also individual wiring diagrams for
every single component and you can check
out the link in the description if you
want to
[Music]
buy now for the big guy
let's talk about our inverter
yes so we decided to go with victron
and the reason for that is that they
have a thing called the victron color
control gx which acts as sort of the
heart of your whole system everything
connects to it and you get all that
information in one display and then with
that it creates what's called the vrm so
you can access your installation online
anywhere in the world and see
all the stats about it it's really
helpful so first up was the victron
color control gx which like i said is
what everything connects to it's a
little pricey it's 516 and 80 cents
and then we got the inverter oh the big
dog like you said the big guy it's 5000
watts surges to 10 000 watts yes can you
believe i remember that was impressive
nice it turned out that was good it was
really good but it's only 120 volts and
we talked a little bit in our other
video about why we decided not to go 220
just our personal preference if you need
220 i believe the way you do that is you
actually buy two inverters you connect
them together that way each one runs a
single phase so you get split phase when
you have them both together
obviously that's way more expensive and
we decided we didn't need 220 so but it
is something that we could add on to
later if we wanted to right for sure
yeah we would probably add a whole
battery bank right to power that one as
well and then yeah
that whole thing yeah it's a whole thing
it's all thing but totally doable now
you're going to need a bunch of custom
cables for this because remember
everything connects to that color
control gx
via different protocols
right so let's talk about those real
quick the ve direct cable was 37 and 40
cents we needed two of those and i
believe they went from the solar charge
controllers into the color control gx
then there's the ve bus or ethernet
cable and it's 24. yeah so of all these
cables this is probably the only one
where i would recommend trying to save
money on all the other ones are victron
cables just buy them from victron don't
try to get cheap knockoffs but this one
is actually just really an ethernet
cable so you can get those anywhere now
in order for the vrm to actually push
your information to the cloud and be
accessible from anywhere
it has to be connected to the internet
obviously so
you can either run an ethernet cable
from your router straight into the back
of it or in our case we weren't really
close to that and so we you can get a
usb nano wi-fi module these are pretty
standard you plug it in the back and
then you just go into the settings and
log into your existing wi-fi network and
then it's connected to the internet
words
it was only
22. and finally is sort of part of this
install there was another set of
protection it's a c series double pole
toggle circuit breaker 200 amps it cost
116 and three cents and that comes from
the batteries
through the switch into the inverter as
another set of protection for the system
double pull toggle circuit breaker it's
a lot worse yeah i know oh and one more
thing if you want to do any programming
on the inverter unit itself
you can do it with the dip switch dance
there's like a panel you take off and
like dips like tiny dip switches and a
button you can do that but it's awful
it's the worst so what you can do is buy
their um mk3 to usb cable plug it up to
your mac or pc download their software
and make a lot of those settings that
way which i wish we had done but we
didn't i would recommend you check it
out it's expensive it's 69 for the cable
but if you need to change any settings
in that inverter that's the way to go
the total for the inverter and the
collar collar
color color color cooler color color
color
grand total for the inverter and the
color control gx was 3 327.58
that sounds like a lot then
it does but you know the inverter is
what gives us 120 volt power that we
connect everything to yeah so i feel
like that's a good place to spend money
if you're gonna do it and you feel like
5000 watt inverter was an appropriate
size for us
i think so um we will we're just barely
scratching the surface of this system
right now because we haven't built our
house yet and the house isn't connected
so the theory is that should be enough
especially with that 10 000 watt surge
but we'll see and if it's not then we'll
just like i said add another inverter
we'll chain them together we'll make it
bigger
there's lots of options there for
expandability if we need to
sounds good babe thanks bob
[Music]
hey
let's talk about solar charge
controllers cool yeah so just because we
have solar panels doesn't mean we can
just hook them straight up to the
batteries that's true that would cause
an explosion probably so you need
something that will sort of fill and
float those batteries will slow
that solar energy down if the batteries
are full charge controls are really
important especially for a system that's
this big right so important so important
now because of the way we connected our
panels and because we're still thinking
about future expandability we decided to
get two solar charge controllers because
we had two combiner boxes one combiner
box is full the other combiner box still
has two
open circuits on it so if we want to add
more panels we can do that we went with
the victron smart solar 250 volt 85 amp
tr these are big charge controllers
they're not cheap like i said we got two
and they cost us
1 669 and 40 cents again if we wanted to
i think we really could have just used
one and saved ourselves eight or nine
hundred dollars but again we're thinking
ahead and so we went ahead and put two
in so that wouldn't be a huge pain to
expand if we wanted to as part of this
we needed quite a few additional cables
um and fuses so let's talk through those
real quick so we had the pv wire coming
in from the combiner boxes
and that actually went through a 40 amp
250 volt circuit breakers one for each
set of power from each combiner box
circuit breakers protect the system just
in case the other circuit breakers at
the combiner boxes were to ever fail so
there's just extra protection out of
that we ran two gauge wires so we needed
black and red
let's see we needed 20 feet of each one
and each of those cost about fifty
dollars for each set
and then we needed lugs to go with that
because again we're crimping on our own
stud lugs to each of those cables so
that cost us 13
and 88 cents for
10 of them okay cool we needed 50 feet
of 12 gauge wire for grounding how much
did that cost that cost 26.25
and then we had more circuit breakers so
many circuitry big circuit breakers
these are the c series pole toggles but
these are both single because there's
one
for each section right those are 100 amp
circuit breakers we needed two of them
and that cost us 70 dollars
it's not
expensive
one thing i'll say about these c series
pole toggles it is impossible to find
anything to mount them
we had so much trouble like we had we
built a custom metal facing for the big
one and we tried buying something online
but like it wasn't
c series or i don't know it had like a
circle instead of a square we had to
like dremel out all this stuff i don't
know why you're supposed to put these
things in it was a huge pain in the butt
it was just so you know because i had
the dreamline you did you were very and
then we didn't even use it no we used it
so oh yeah which one the one in the
model yeah we did we did use okay okay
grand total for all the solar charge
controller gear
all of it was one thousand nine hundred
dollars and 49 cents
that's a lot better
[Music]
now we're going to talk about conduit
wire service entrance like things that
you need that are going to be a little
different for everybody but it's
important not to forget this during your
cost calculations because things can add
up really fast like many of the other
items in the cost breakdown we do have
some amazon links but honestly just go
to the hardware store your cost per
piece is going to be
like half or a quarter um i don't know
why stuff is so expensive on amazon but
it is like and then you can't buy
conduit on amazon right it just doesn't
really work that way okay so let's talk
about
all different pieces and again like what
we needed is going to be very different
from what you need but this should just
give you an idea of what all might be
involved if you're doing
conduit runs first up is the main wire
that comes out of the inverter right
you've got 120 volt power it's got to go
somewhere
and so we opted to go with six two wire
and i know that's huge and probably
overkill but again we're just thinking
ahead if we ever decide to go
um 240 or if we decide to add another
inverter we just want to make sure we
aren't having to pull wire back out of
the ground and we do it all you can only
go through that service entrance so many
times
so we bought 175 feet of 6-2 wire for
400
which is a lot that is a lot good but
you know what we're investing in our
future
[Music]
we also needed some things like junction
boxes we got a 8x8 pvc junction box for
34
we got two 30 amp rv plug outlets
one to plug our airstream into
and then one that we actually took apart
and put a
nema 30 amp rv electrical socket that's
sort of like the opposite so we could
plug in our generator and charge the
batteries if we needed to during an
emergency the total cost sorry i kind of
skipped over cost the
the power outlet boxes were
35 dollars each so 70 total and then the
plug itself that we replaced was 31. we
also needed some unistrut to mount all
this pvc stuff too
right and that cost us
18
for just a 10 foot piece yeah and then
we cut it up and you know used it a few
different ways in order to clamp the pvc
to the unistrut you need pipe clamps and
we bought six of those at 23. we needed
160 feet of one and a half inch pvc
conduit and that cost us
296 dollars then we also needed a
hundred feet of
one and a quarter inch pvc
and that was 230 dollars and so if you
can see from this overview you can see
we had some pretty long trench runs and
that's why we had to buy so much conduit
we also needed 90 degree bell curves
because we had a lot of different ways
that we were going with that pvc and so
we bought
um 11 of them for 44
and remember not the like sharp corner
like bell curve all the way because when
you're pulling that wire you need a
smooth turn over at the solar panels we
needed a way to get that pv wire to go
down into the ground but be protected
from the elements so we use a service
engine's head it only cost 10 bucks then
we needed some pvc male terminals
one and a quarter inch we got four of
those for five dollars total pretty
cheap
then we needed some rigid steel locking
nuts to hold those in place got four of
those for also five dollars then we
needed lb connections and those are sort
of those 90 degrees so we have pipe
coming up out of the ground and then we
had to go through the wall of the
building we got three one and a half
inch ones for 25
so most of the conduit we bought already
had sort of a bell end on it that you
could put the next piece into but we did
have to buy some additional conduit
couplers six of them for seven whole
dollars the total for this section is
one thousand one hundred and ninety
eight dollars see if you haven't thought
about that that's a lot of money but you
need to have sitting around to be able
to actually run all those wires and
connect everything
[Music]
now let's talk about some tools and
connectors yeah if you've never had to
make your own cables or do any sort of
electrical work there's a chance maybe
you don't have some of these tools
laying around we definitely did not we
didn't i mean we had some of them but
not all of them and so
obviously you don't want to be in the
middle of this job and be like oh crap i
need a wire crimper so we're just going
to run over sort of all the things that
we realized we needed to have on hand
when we were doing this install first up
is a heat gun yeah we didn't have a heat
gun but luckily our friends who are
helping with this project did
and it's important to have a heat gun
because you're going to add that heat
shrink on each connection yeah each
cable that you make you put it on there
and then you use that heat gun and it
shrinks it up and it's got glue on it
and it sticks it all together
anyway it's called heat it's called heat
shrink yes it's good to have um
yeah so how much did the heat go so the
heat gun is only 21.10
sweet pretty cheap okay also you're
going to need an assortment
of spade ring
and butt terminals
it's just a good idea to have an
assortment pack sitting around because
you never know what kind of connection
you're going to need to make
there's
there's hundreds of these options on
amazon the one we got was 18
and 95 cents what's next bit well the
heat shrink that we were talking about
earlier oh yeah so you can also get
assortment packs of heat shrink yeah we
needed all different sizes we did but so
so first get yourself just like a normal
assortment pack of heat shrink that cost
us
9.97 but we needed like the bigger size
right so because we did so many of the
two odd cable size
we
however much of that that size heat
shrink that came in that assortment pack
was not enough so we had to buy extra
three-quarter inch tube heat shrink
that was
12.49
well breaking the bank red and black of
course for both because you want to try
to keep that to match your wire color
another way we connected wires were with
juego connectors and so these are little
plastic things that have these ports
that you push the wire into and kind of
locks it down and holds it and it makes
that connection then you can flip up the
lever pull it back out if you need to
change it you can get these with two
three four five sort of ports on them
and we just got a big old connector pack
that came in handy what was it called a
wiggle connector
way to go
12.82
we also needed a 10-ton hydraulic
crimper well sounds like a lot it's
10 tons so you could be like us and you
could buy yourself a really cheap hammer
crimper
don't be like stick it in there and take
a sledge hammer and just
knock it and like get it to crimp but
that's not the best connection
so a hydraulic crimper
um
just gives you a lot more power
i don't know it's hydraulic it's in 10
tons yeah yeah tons of power yeah it's
only
54.99 cents how come we didn't get one
if you're going to be doing large custom
wires i think it's a good investment
i do too it's a really good investment
and of course if you're doing any
electrical work you should always have
wire strippers and wire crimpers those
are easy to find at any hardware store
on amazon you can get it for
23.99
for the crimping tool and 8.99 for the
wire stripper now you may remember that
we built a metal battery box for our
lithium batteries in order to do that we
needed to weld it together obviously if
you don't want to deal with metal if
you've got more room
and you want to build it with wood
totally doable but if you want to use
metal you will need a welder and believe
it or not you can get started with a
small welder relatively cheaply
yeah which has me questioning why we
still don't have one you can get one for
226 dollars
my birthday's coming up it is coming up
you should probably really give me a
little bit she really liked she got the
whole sum of the box and she really
liked it also on a plasma cutter one day
so okay slow down also when you weld you
need a mask and gloves right so
get a mask for 35
some gloves for 23.
really if you want to weld i mean guys
we're talking like 300 bucks here less
than 300 bucks to get started yeah how
come we don't have one
and finally fish tape
we do need fish tape it doesn't have
anything to do with fish
no but it does help you pull wires over
long distances
yeah and it really helped us for our
like 100 foot runs
however because our runs were so long
that means we had to buy the really long
spools of fish tape so that was a
whopping
179
however this is something that we are
going to be using
more than just this project oh for sure
yeah we can definitely use it again
all right you want to do the total for
this section for tools and connectors
your total is 626.30
[Music]
and now the moment you've been waiting
for
them
okay finally we're getting to the total
i know we spent a lot of time talking
about everything and you just want to
know how much the dang thing cost okay
so we're gonna tell you right now ready
set go okay okay first section was
solar solar panel array and ground mount
for
5666. and thirty cents then the lithium
battery bank four thousand seven hundred
seventy nine dollars and fifty three
cents
the rec bms for one thousand four
hundred and fifteen dollars and seventy
cents victron color control gx and 5000
watt quattro inverter
that is way too many words on there
3 327.58
our mppt solar charge controllers 1
900.49
conduit and wire was 1 198
and tools and connectors
626
and 30 cents this brings our total to
18
913
so almost 19 000 yeah
now remember this is for a
7 200 watts of solar
28 kilowatt hours of lithium storage and
a 5 000 watt inverter at 120 volts for
only 19 000 and
if you take off like 5 000 of that for
the ground mount yeah we're talking
about 15 grand for a massive off-grid
solar system now this is not just for
the solar shed this is going to power
our airstream our solar shed and
eventually our house yeah so this is a
big investment for here on our property
and by
sort of piecing these elements together
and by approaching it from the smart
versus dumb components we were able to
source the panels and the batteries much
cheaper and then build the whole system
ourselves and save boatloads of money
boatloads
boatloads i butt loads
butt loads
do you say boatloads i say butler well i
usually say boatloads but i was trying
to keep it pg oh
you can save boatloads of money
[Music]
we hope that this cost breakdown helps
you build your own off-grid solar system
and save you a ton of money and don't
forget if you have more questions we
have that other video for the full
install we have a wiring diagram for
purchase a solar cost breakdown article
so you can read through it and click the
links and a cost calculator that you can
buy to help plan and price your own
off-grid solar system if you found this
video interesting we are just getting
started here on our own off-grid
homestead yeah besides building unique
off-grid sustainable structures we're
also doing rainwater catchment and even
other solar systems so we've got so much
going on we'd love to share it with you
make sure you're subscribed so you don't
miss our next project we'll see you next
time
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you