Lecture 02 : Classification of Metallurgical and Electronic Wastes - Part 1

IIT Kanpur July 201
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Sep 13, 2024
Greetings, I welcome you to the second lecture of this course where we will be discussing
about classification of metallurgical and electronic wastes.
So in the previous lecture we had gone through some of the basic introductions as to why
metallurgical wastes, metallurgical and electronic waste need to be recycled, what are the various
aspects of recycling and how normally people would like to invest when they are involved
in materials recycling and what are the advantages of developing a good recycling process.
So in today's class we will be thinking on the lines of classifying metallurgical
and electronic wastes.
So this part and the next lecture these are going to get reconnected in the sense that
we will think on recycling, classifying metallurgical wastes and electronic wastes.
So this book, this class will be focused on electronic wastes and the next one will be
on metallurgical wastes.
So again the main question still remains why even classify wastes?
So previously we had thought of looking at municipality solid wastes.
So when we think of MSW it can comprise of large segments of various wastes that can
originate from different sources.
So the sources are the defining parameter as to what type of waste it is and then the
composition.
So one has to really think on what is it really made of and of course the service, the service
that the commodity has done during its lifetime and what are the changes that it experiences
during the service.
These are important aspects when we think of wastes.
So these are important aspects.
Now when we have a stream of MSW or any other different type of waste we would now think
of how to categorize it so that when we do the characterization, we characterize this
waste stream we are at least able to identify what is valuable in this waste stream.
So why classify wastes?
Sorting and classification leads to better evaluation of wastes and leads to improvement
in overall recycling and recovery of valuable materials.
Again evaluation of wastes, when we think of evaluation of wastes we will try to put
some economic values and then when we know that a given waste stream has let us say X
gram of gold or Y gram of silver or any other valuable material then we can think of devising
a method or a recycling route that can help us target those valuable materials.
So the overall recycling and recovery of materials, valuable materials is also improved when we
have good classification of materials.
Now the next part that we should be focusing on is what are different categories of wastes.
So since we are doing this course on metallurgical and electronic wastes, we will be looking
at the classification of electronic wastes.
At this point we would also note that there are various terminologies for electronic and
metallurgical wastes.
Waste electrical and electronic equipment that could be termed as V.
This term could be found in various research articles and the books that are focusing on
electronic wastes.
And of course electronic wastes or some people call it e-waste is another terminology that
helps us describe the end of life electronic and electrical devices.
Of course people have deliberated and coined these terms based on the common understanding.
Now we will be calling electronic wastes and as e-waste in the upcoming lectures.
So e-waste has six different categories.
Temperature exchange equipment, first one.
The first one is temperature exchange equipment.
What do we mean by that?
We mean the regulating equipment, environment regulating equipment.
So for instance we have refrigerators, we have heat pumps, air conditioners.
So these equipment are basically categorized in temperature regulating equipment, temperature
exchange equipment.
Screens.
So the screens that we have all around us, televisions, monitors, laptops, tablets, all
of these screens, even digital watches that we have, all of these containing screens can
be categorized in the second segment.
Third one, lamps.
So all types of lamps that we have around us that we use, say for instance we have LEDs,
high intensity discharge lamps, we have tube lights, we have CFLs, we have different categories
of lamps altogether.
So all of these lamps when they reach their end of life will be categorized in the third
part.
Large equipment.
So the household equipment that we have, these can be like washing machines, stoves, we can
have electric dishwashers, these commodities are relatively larger in size and they are
generally used by a wide majority of human society and so they are categorized as large
equipment.
Similarly there are smaller equipments.
So smaller equipments could be vacuum cleaners, toasters, we have mixer grinders and food
processing equipment.
These type of equipment can be categorized as smaller equipments that are generally used
in our households.
So the last category of equipments that we should be looking at is the telecommunication
equipment wherein mobiles, PCs and other devices that we generally see around us.
These are basically put in the last category.
So we can have mobiles and PCs and to some extent people might want to categorize tablets
and laptops in these segment as well.
So now we look at various devices and how we would like to classify them.
There are some other wastes that are very crucial which may not fit in these conventional
categories.
So these could be categorized as other wastes.
So for instance we can have spent batteries, we can also have photovoltaic modules, end
of life EOL PVMs, photovoltaic modules.
And similarly we can also have let's say complex electronic devices which could be used in
industries.
Now of course these devices are not generally visible in our common day to day lives.
But these are also being generated and recycling these wastes is very crucial because they
may contain hazardous materials or materials of our importance.
Now what are the hazardous substances in e-waste?
When we think of hazardous materials the first thing that should actually come to mind is
why are they hazardous at all?
So they actually lead to the pollution, environmental pollution, environmental degradation and harm
the vicinity of these wastes.
And of course we are right now assuming that these wastes are being land filled.
So for instance if these wastes had been categorically recycled and the valuable materials and hazardous
materials are taken care of then the vicinity of these wastes would not be as hazardous
or as polluted as let's say in the present scenario.
So for instance we can have lead, mercury, cadmium, chromium 6 plus.
So these types of metals and metal ions are present in electronic wastes, e-waste and
these can be present in different concentrations in different categories of materials.
Similarly we can have polymers like polyethylene, CFCs, polyurethane and many more.
So and I have just jotted down some of these waste materials that are present and these
can be hazardous to the environment.
And of course since we are right now talking of hazardous materials the presence of important
valuable materials is also crucial.
So for instance if you think of silver, gold, platinum, palladium these types of metals
are also present although these metals are present in relatively smaller fraction.
So it is fair to assume that our electronic waste that we generate in large quantities
have valuable materials as well as hazardous materials.
How we deal with these metals and materials is totally going, it is going to define how
we are supporting the environment by or are we just letting these wastes pollute the environment.
Therefore developing good recycling route is very important.
So we can have one more question as to why indeed are categorizing wastes.
So third question could be why categorize?
Now we already know that by classification and sorting and categorizing wastes say for
instance in this case we had 6 categories.
We can clearly define the fate of a given waste stream and fixate the fate of that particular
waste.
Say for instance if we have, if we begin with let us say laptops and mobile phones.
So we can, we know that in these waste streams we can have printed circuit boards, PCBs which
are rich in numerous metals.
This we will be discussing in the upcoming lectures but just for the starters I am trying
to describe.
So if we have laptops and mobiles we will have PCBs, printed circuit boards in them
which are rich in valuable metals.
So we would like to target some important metals like copper or aluminum or nickel and
so on and so forth.
Since we know that these materials have these metals we can think of targeting the recovery
of these metals.
Now this is possible only when we categorize these wastes and classify these wastes and
we have proper characterization data with us that for let us say a standard PCB we will
have such and such concentration of copper, aluminum and nickel.
So we can have let us say 30% metal and so on and so forth.
But what happens if we do not categorize the wastes?
So let us take a counter example.
So assuming that we do not have a good classification of wastes and we are just looking at a conveyor
belt that is bringing us all sorts of electronic wastes.
Now it becomes highly difficult to categorize highly labor intensive operation, highly labor
intensive operation which means now that we do not know what we are dealing with we will
have to look at each category, each waste and then devise a sorting mechanism, sorting
route.
So this will depend upon how we are able to identify.
So again this part is basically identification.
This also is important in the sense that one has to think of employing energy.
Of course all of these activities are going to say for instance sorting and identification.
These are going to take lots of energy investment.
High energy investment and what exactly are we really targeting we are really not sure
because we did not categorize and classify and sort.
So the output could be low material slash metal recovery.
Since we are simultaneously categorizing and sorting the chances of recovering something
valuable gets reduced and also because we know that this is a process that should be
done at the beginning itself categorization sorting and classification should be done
at the beginning itself.
If we try and do it at the end the overall efficiency of process becomes lower because
when we think of categorizing wastes beforehand the concentration of wastes, concentration
of wastes and of course the valuable materials in it inside these wastes is relatively higher.
But that may not be possible when we are trying to do it afterwards.
So when we have the whole conveyor belt of e-waste coming to us and we are trying to
sort it and simultaneously process it, it becomes very difficult and the overall efficiency
of the process may go down.
So in this part we have learned why we need to classify things, classify the wastes, what
are the principles on the basis of which electronic wastes are classified and how can we improve
the overall efficiency.
So to give a brief of what we have done to this point we will just see that e-waste would
be collected and of course this could be at origin transported, this could be done by
in a different location to recycling plant and then we can have the sorting and classification,
sorting slash classification.
This helps us identify what are the key materials, key valuable materials present in e-waste
stream.
In the next lecture we will be discussing on the categorization of metallurgical wastes.
Thank you.
