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In a few years, America may not need to buy critical minerals from China anymore, says synthetic chemist and nanotechnologist James Tour.
Why? Because of a method called flash Joule heating that he and his team have been studying at Rice University.
China currently has a near monopoly on global processing capacity of critical minerals, including rare earths. These are essential to much of our modern economy, from electronics to defense to medical devices. America has access to plenty of rare earth reserves, but very little capacity to process and refine them. Rebuilding these incredibly complex supply chains independent of China is a major uphill battle.
But Tour and his team have pioneered a process that allows quick extraction of rare earths from something we have abundantly available: electronic and industrial waste.
“We realized that we could take certain materials, say industrial waste like fly ash … flash it, and get rare earth elements to come out,” Tour says.
The same method can be used to extract rare earths from mine tailings—the leftover, toxic material of old mines that used to be too expensive to process.
“So there's huge availability of this. And if you recycle it—metals are infinitely recyclable,” Tour says.
Tour is a professor of chemistry, materials science, and nanoengineering at Rice University. You can find him on X, YouTube, and other platforms: @DrJamesTour
Most wars are fought over resources,
water, oil, minerals.
>> China has a near monopoly on global
critical minerals production. As America
struggles to rebuild these industrial
capabilities domestically, chemist and
nanotechnologist Dr. James Tour at Rice
University has found an ingenious
solution. We can pull out one metal and
then the next and the next and the next.
He's pioneered a process to quickly
extract critical minerals from something
we have readily available, electronic
waste. It's much cleaner and much
faster. The same method can be used to
extract rare earths from mine tailings.
The leftover material of old mines that
was too expensive to process in the
past.
>> There's huge availability of this and if
you recycle it, metals are infinitely
recyclable. This will solve the problem.
Now, it won't solve it overnight because
we have to gear up, but it could solve
the whole problem within five years.
>> This is American Thought Leaders and I'm
Ya Kell.
>> Jim Tour, such a pleasure to have you on
American Thought Leaders.
>> Thank you for having me.
>> So, recently the Chinese Communist Party
basically put unprecedented export
controls on rare earths, frankly
affecting the whole Western world. There
was a deal reached. There seems to be
some backtracking since. What were you
thinking when you saw this?
>> Well, it's it's not just rare earths.
It's it's it's a number of other metals,
too. There's now calling them critical
metals. So, it it's it's copper, it's
indium, gallium, tantelum, uh uh
antimony, and and several several
others. We've turned over manufacturing
to them over the last 30 years and so we
have very little capability to
manufacture these these metals in the US
and a lot of times if they're mined here
uh they'll go to China for processing.
So we don't have the capability to take
the ores and to turn them into the base
metals that we can use. It's a big
problem and and uh we wouldn't be able
to build electric vehicles here. We
wouldn't this this would shut down our
manufacturing of our automobiles. It
it's over. Uh uh this would shut down
our Intel plants, our our our chip
manufacturing. So it's a very big deal.
And even just the threat of it shakes up
the markets.
>> And now you're working on technology
that's directly related to this issue.
>> Yes.
>> Yeah. So explain that to me. We
developed a technology in my group
called flash jewel heating. And it's not
a name that we coined that that's been
around where you put you put a high
voltage and a high current through a
material that is that is not highly
conductive. Some that that is has about
a 1 ohm resistance which means that you
can conduct electricity to through it.
It's much like your your toaster. your
toaster, you you you have this this coil
that you put a voltage across it and you
run this current through, but there's
enough resistance that coil gets red hot
very quickly. That's flash jewel
heating. And uh it's like the old
incandescent light bulbs and and you see
this big glow. And what we learned is
that we can put any carbon material
between electrodes and flash heat it
turn it into graphine. Graphine is this
space age material and we started a
company around that that's up and going.
But then we realized that we could take
we could take uh uh certain materials
say industrial waste like fly ash which
is the residue that's left over after
burning coal the inorganic material we
could flash it and we could get rare
earth elements to come out and so we we
we could do that we get other metals
from industrial waste and then also
consumer waste consumer electronics and
and you can put a high voltage high
current and then we learned if you if
you put chlorine in during the process
then they come out much more easily
because you convert them from metal zero
or metal oxides to metal chlorides which
are much more volatile. You lower the
boiling point by 3,000°
and and and then they'll come out and
just based on the reactivity of a
certain metal to chlorine at these
higher temperatures. We can predict when
they're going to come out and we can
separate them coming out. So we
developed this technology. We started
doing this uh uh in 2020. We started
doing this on metals and then it was
after that that the metals that the
China put this kibash on sending us
metals and it became a much more
important. So I found myself in this
very important area.
>> Okay. So let me get this straight.
You're taking electronic waste or
tailings or something like this. You're
putting them between two plates. You're
putting a massive amount of current
through through it. Wait, you're adding
chlorine to lower the temperature that
you to to get them this red hot to
separate everything out and then you're
somehow collecting each uh metal
chloride as it basically distills out.
Is this do I understand it right?
>> You you you have it right. So what
happens is when the chlorine comes in at
at these high temperatures, the chlorine
will react with the metal oxides. or the
metal zero by metal zero I mean the base
metal you can have a metal oxide or a
base metal and it will make the metal
chloride and then the metal chlorides
distill out and the thing we control is
at what temperature are we heating this
to to react with the chlorine and then
at what temperature are we distilling it
out and based on those two parameters we
can separate we can pull out one metal
and then the next and the next and the
next so that's that's Right. It's it's
really that simple. It's a very simple
operation. Now, remember the rare earth
elements right now, the plants that are
separating rare earth elements are 500 m
long is their process. Now, it won't be
a building that long. You know, it'll
snake back and forth, but the the it has
to traverse that long. This is much
shorter, much shorter. And and uh and it
will it will do it much faster than
what's traditionally used. And we're not
bringing it through in water or acids,
none of that. It's just through this
flashing process. So, it's much cleaner
and much faster. As as you know, most
wars are fought over resources, water,
oil, minerals. People fight over this
and they kill each other over this. So,
when I was I was presenting this to a
group of of generals from NATO and the
head guy there, he stood up. He says,
"This is going to prevent wars." He
says, "I I don't have to fight for this
now. If you can do this, if you can take
our waste and be producing this for us,
I don't have to fight wars over this.
And we we can set up these factories."
So, the first factory was is is like $40
million, but it's cheaper the next
factory we build because we've worked
out all the technology. And so if we can
put these together and they're they're
small localized factories that are now
generating a bunch of waste that China
has absolutely contaminated some of
their cities. I mean it it it's it's
just you it's just toxic to live there
because of the waste that normally comes
from some of these processes. Now you
don't have to run them that way. You can
run a hydromemetal process and be very
quite clean but you have to be able to
trap all these secondary wastes. These
are clean, easy to set up, and that's
why uh uh we're building these
companies. The first one is is just
outside of Houston in Texas. Uh the next
one we we have a site pre-permanent site
in Massachusetts, another one in in uh
uh in Virginia because these are very
clean and uh we've been asked by by the
federal government to set up more of
these entities around the country and
and uh think about this to be able to
not be dependent upon other countries.
Look at our president. He's going from
place to place setting up deals on rare
earth elements. here he's talking with
with with w with with with uh with
Ukraine to to say, "Hey, we'll move in
there with you and that will help
prevent future wars." I mean, this is
dangerous stuff and it's expensive. And
uh uh but if we don't have to do this,
this is a win-win all around.
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description below. And now back to the
interview. It's sort of astonishing. I
I've been learning a bit about this
particular process and big big question
first of all is you when you think of
these circuit let's say circuit boards,
right? This is an example of the type of
waste that you're using, right?
There's a lot of this stuff out there. I
mean, we're shipping some of it, as I
understand, to Africa to, you know, to
to basically waste to to landfill it. I
I I don't even know what they're what
what they're doing over there with it.
>> So, we we we take this waste, electronic
waste, a lot of it we just ship to
Africa, and they will go through a
number of processes to try to reclaim
that metal. it's ne in many times it
wasn't wasn't worthwhile to us to try to
do this. uh they will take it apart and
do this but but things have changed and
and now there's more money in it and so
there's a number of companies but we
have for example printed circuit boards
I'm not going to individual houses
saying would you give me your old cell
phones these data centers the every time
you store something to the cloud that is
going to a data center that is that is
uh uh storing in some flash drive on
some chip somewhere and on a printed
circuit board and they will retire these
every 1 to 3 years. So you have a huge
number of these things that are made by
by many different manufacturers and uh
uh and so there's mountains of these and
these are considered a toxic waste. Not
by me, just by the government because
there's a lot of metals and you can't
just you can't just throw this in the
trash. You can't just easily landfill
it. And so there's huge availability of
this and if you recycle it, metals are
infinitely recyclable. So you can
recycle it, recycle it again. And it's
just a matter of the traditional ways of
purifying this were really messy. You
needed a lot of acid, a lot of water,
and uh you you generated what was called
secondary waist streams from all of this
this processing. And the
pyometallergical methods of just just
melting it all down uh wasn't able to
pull these individual metals out as
well. And so our method turned out to be
quite fruitful, much cleaner, and much
cheaper.
>> Okay, so wait a sec. Cleaner, cheaper.
What kind of numbers are we talking
about here?
>> Well, when when we we always crunch the
numbers now for for any of the papers we
publish, we have to do what's called a
life cycle uh assessment and a
technoeconomic analysis. So we have to
look at greenhouse gas emissions, which
is mainly CO2 emissions. We have to look
at water usage, acid usage, chemical
usage, and we have to look at it from
the cradle to the gate to where we sell
it or the cradle to grave where it's
ultimately going to be disposed of
again. What what's what's the cost of
this this this entire process? And so we
have to look at all of these parameters
and the numbers that we get. We we can
often have uh less than 50% the amount
of of CO2 emission. Sometimes just 10%
the amount of CO2 emissions. Our costs
are significantly less. Many times 80%
less, sometimes 50% less, but but uh uh
and and then if we take into account the
this is where we really win if we take
into account the shipping costs. So when
something say is mined in Australia,
Australia doesn't process anything. This
is this is a mining country. Then it is
shipped put on barges goes to China
where it's processed and then from China
it's shipped to places like the United
States. So they'll take the raw ore
which is just metal oxides and they'll
they'll convert it to to uh the base
metals all separate and then those come
on barges to the US. So look at all
that's involved in the shipping. If we
could just have it right here in the
United States, we don't have any of that
shipping charge. And a mining operation
is huge. Just the the capex in a new
mining operation is $200 million. $200
million. We could set up one of our
factories for for processing this
material. Somewhere in the order of
about $40 million. So So 5x difference
based on that. We don't have that huge
amount of shipping costs all over the
world. of moving things back and forth
and we don't have the shipping ch when
we shipping cost of sending these off to
Africa when we're done. So if we're
looking at at the at to the grave site
uh uh uh we save all of that. So overall
it it it's a very competitive business.
>> I understand it's something like 75% of
these circuit boards are actually still
in in the consumer the consumer level at
homes and so forth. Is that right?
>> Yes. So, so that's always a problem when
it comes to waste. How do you get it?
Now, the nice thing about the printed
circuit boards from the data centers
there there mountains of this that they
have. There's but uh uh the the things
that are in in households, that's always
hard to get. That's what makes the
recycling of plastic very difficult.
People have to throw their plastic away
and then they're they're hand sorted and
things like that. It's a difficult
thing. And plastics that have been
recycled are never as good as the base
plastic because a lot of these polymer
chains break. Whereas with metals, you
don't have that. Metal goes to metal. Uh
they're infinitely recyclable. They they
don't go bad, but it's yes, it's
accumulating. How do you get these
things? But there are other sources that
you don't you're not dependent upon
that. So there's there's things called
tailings where there's been mining
operations and there were things that
just weren't pure enough for them to go
the next step. They had other
impurities.
They have they have huge ponds full of
these things that are that are a
nightmare for them because they have to
maintain these ponds that have a plastic
lining to make sure they don't leech
into the water system or they're stacked
up in piles and and and uh uh
accumulated. Those are just sitting
there. That to us is a treasure because
we can take those bring them through
this flashing process and bring them up
from from 20% purity which might be
unusable to them to 95% purity in an
instant. I mean it takes us seconds to
to to bring it up that high and we use
very little water and our only cost is
electricity but overall our electricity
is much lower than the traditional
processes because we're so fast. We use
a lot of electricity for a very short
time and overall our electricity usage
is small.
>> Let me understand this though. So it's
the same technology that you're using
for the tailings and for this recycle
waste that you're going to recycle from
the consumer waste and from the data
centers. I mean is it still the same
technology for just actual ore?
>> Is it it's it's the same technology for
the actual ore. problem with ores is
they're they're they can be a thousand
times lower concentration of the metals
than what I can get in an electronic
waste in in a consumer waste. And so I
have to flash a thousand times more
volume of material in order to get the
same amount of metal. It is much more
profitable for us to not work off of
ores. And the ores come from some mining
operation where they've spent a lot, you
know, huge capital equipment to do
mining and then transporting it here. If
that mine is outside the United States,
again, all this shipping charge. So, so,
and then it's volume. It's a volume
problem. I'd much rather work off of
electronic waste where you might have a
printed circuit board could be 25%
metal, whereas an ore might be 1% metal.
and and uh so it's it's just a it's just
a a big big difference or less than 1%
metal. So it it it's much better. And so
from a from an environmental standpoint,
it's much better. From an energy
standpoint, it's much better. And if we
can just think about using our waste and
recycling it, it's a good story all
around. So the electronic waste is a
thousand times more concentrated with
these metals that we want compared to
regular ore. What about the tailings?
>> The the tailings can be quite high. It's
not as good as the electronic waste that
I can get from a printed circuit board,
but the the tailings have already been
preurified
from the ores. So, they've taken the
ores and they've they've they've
concentrated it and they have something
that's just not high enough for them to
bring on the next step. They'd like to
use it, but there's too much other
things in there, but it's still a
preconcentrate.
So,
what's the catch here? I mean, it it
seems like this this is the the perfect
solution to actually, you know, getting
the US up and running in terms of
production of these metals. The catch
here is that nobody's ever done a
process like this before. So, we had to
go from my laboratory where we start on
50 milligrams and then we bring it up to
2 or three grams and then it has to go
to where they're going to be processing
many tons a day. 20 tons a day is what
the projection is is. So the they'll
start with a ton a day in January of
2026 and by by September October they
hope to be 20 tons a day of printed
circuit boards where where they would
get uh uh some some portion of that may
maybe maybe uh uh uh two tons per day to
to four tons per day of of metals out of
that. So the catch is how do you scale
this? So we spent 2 years working with
engineering companies to be able to
scale up this process. And that was
actually it was actually if you look at
it it was actually more than two years
because on the graphine side when we
were making graphine we spent from 2019
until 2025
before we hit the one ton a day mark.
>> It was so we learned a lot doing that.
Then when we started the metal
separation company, it took another two
years to for the chlorine introduction
part and the separating of the metals
from that because it's not exactly the
same technology. It's related to the
graphine. But so so it it it it had to
be developed. All of this had to be
discovered.
>> So you you hold these new patents. Are
you are you worried anyone wants to get
their hands on them? Well, the so so the
patents are all owned by the university.
When we start these companies, we
license that technology from the
universities and uh we file patents
broadly. We file it in Europe. We we we
file in in in many parts of Asia
including China. And and uh patents are
is is you know there's they give you
protection but you have to enforce that.
Now there are domains and countries that
violate these especially if they
consider it important for their economy.
They will violate uh they cannot sell it
into the United States or they can't
technically sell it into anywhere where
we have patent protection. Uh but there
are violations on that and so so
sometimes you have to go to court to
protect these things. Uh so that's a
costly business. But but uh uh going
into a country like China and trying to
enforce your patents. First of all, it's
hard for me to get patents in China.
They all know me in the patent office
there. I I I patent a lot. I file one
disclosure a month for the last 26
years. So there's there's a lot of
patents that I have. And China, unless I
have a Chinese partner, they'll never
approve my patent. They just give me the
runaround, give me office a office
actions and slow walk this thing. And uh
so it's it's really not a fair process
in some of these countries. And then
it's not just China. I mean, we don't
even bother filing patents in Russia
because if you go to defend it, you get
run over on your way to the courthouse
or something. I mean, so so so you you
don't even bother with Russia. And uh uh
but you you try to gain some some space
and operating room as you can. Ho how
long would this waste electronic waste
possibly last? Because we're going to
need a lot of this and we're only going
to need more and more year after year.
Right.
>> Right. So, so
because we have so many tailings all
over the country from former mines that
are sitting there that that that are
waste sites that have to be managed and
and uh uh these waste sites, they will
gladly let you take it off their hands.
They have to manage it, make sure it
doesn't get into the environment or
they're they're they're Now, we can also
deal off of other types of waste. we can
deal off of uh uh what's called uh uh uh
red mud, which is boite residue. It's
the residue that's left o over after
after uh aluminum production. As far as
the eye can see, you can see these these
red fields, big kinks that are that are
10 ft high and just as far as the eye
can see. This is hematite. It is iron
mixed in with the aluminum and some
titanium. How do you get these are
tailings, meaning that they're too
contaminated with iron to get at the
aluminum that still resides in there?
So, we can just flash this in an
instant. We pull out the iron and that
can then go right back into the normal
aluminum purification. So, we're
cleaning up waste sites, uh, things that
were too expensive. But when you when
you make it so that it's economical, you
make money by cleaning up the site. Not
only do they pay you to clean it up,
then you take that material, you make
money. That's the only way to get these
sites cleaned up. So, we we have the red
mud and then we also have mountains
of fly ash in this country. Fly ash is
the inorganic residue from coal burning.
So, you burn coal, the carbon burns
away, you're left with the inorganic
material. It's it's aluminum, calcium,
silicon, and then it has other metals in
it. So, we can get these metals out.
We've demonstrated it. Now, I would
rather work off of electronic waste
because because it has a higher
percentage of the metals that I want,
but we we've demonstrated it. So, you
have these huge waste facilities that
are there. So, we could run for a long
time based on this. But if we had to
supplement with with uh uh these waste
wi with ores, we might use ores, but I
would rather get their tailings because
the tailings for me are useful. So for
example uh e even in in lithium mining
again lithium is a critical metal we
need it for all our lithium ion
batteries every electric vehicle every
cell phone has lithium so so the
tailings a lot of times the the the
particles are too small for them to deal
with that doesn't affect me at all I I
can run off the small particles so I can
take the things that have no value to
them and use them there are other minds
that that that are are what are called
what they They'll have the rare earth
elements but not as oxides in these
mines. They'll be as phosphates. That's
useless to them. It's hard for them to
process the rare earth element
phosphates. Doesn't bother this process.
We can take what is to them useless
material and turn it into into good
material. And so it takes off the table
this idea of we've got to get our
elements because if we can't get these
if if really we can't get these there
will be wars fought over this. I can
guarantee you that. The one thing that
strikes me here is that um you know this
is also something that Americans could
actually be rallied around because there
is a lot of this electronic waste at
home for example, right? And I I mean I
think this um these export controls
which the Chinese Communist Party
threatened America and frankly the
entire West with are kind of were a
crystallizing moment at least. I I hope
they were a crystallizing moment. So I I
wonder if this isn't even have a kind of
a patriotic dent in it to it or element
to it.
>> Yes. If you could tell people that that
that if you take your electronics that
you're getting rid of and you put them
in a certain container to be carded off,
this is patriotic. I mean, that that
would be a further incentive for people
to do it. Uh uh so so so these things
are there, but but also also what we're
getting from from the Trump
administration is we're getting a um a
guaranteed floor price. So they're
saying we will pay you X amount for your
rare earth elements because what will
happen is this is the way
some countries operate. So they they
they don't like us developing this
business. They will artificially lower
their price in a way that we could never
compete and drive us out of business. As
soon as we're out of business, they will
raise the price back up. So what the US
government is already doing preemptively
saying we will guarantee you this price.
And it's not really the US government
supplementing it. It is that's the price
that it's going to ultimately be sold
for. And so so by doing this, they they
will allow us to get this start that we
won't be driven out of business. So
we're getting actually a lot of help and
and consideration from the US government
to say, hey, we we really have to do
this. So this is an important thing for
the country and uh we we we offshored so
much of our manufacturing
uh we're trying to reshore a lot of that
and because we we see what can happen
and President Trump went and he recently
as you know made a deal and China said
okay we'll start selling this to you
again you know I wonder I wonder how
much of that was just out of the
goodness of their hearts or because they
saw these other technologies
coming online because when you when you
make it difficult for somebody to get
something they will figure out another
way. It always happens. I saw it
happened in oil and gas industry with
guar for fracking. The Indians kept
raising the price and then boom they
came out to something called slick water
which you had polyacryamid a chemical to
so you pump at a fast rate. you find a
way around. But interestingly, after
President Trump left a couple weeks
later, they say, "Uh, yeah, we will sell
it to the US, but it can't go into any
of your military hardware."
>> So, so, uh, so again, we have to have
our own capability. We can't be held to
the whims of other people around this.
And that technology that the Chinese are
using that was developed in the US.
Actually, it was developed in the US
during the Manhattan project because we
had to get the rare because when you get
uranium, you get rare earth elements
with it. We had to separate the rare
earth elements to get the uranium. So,
we figured out how to do all of this
separation. That technology was
purchased in uh by China. Uh uh actually
it started to get purchased in the 60s
again heavily in the 1980s. uh and
because the US was getting out of the
business because in the rare earth
element business you were pulling up
uranium with it. Now we want the rare
earth elements. We didn't need the
uranium and that was for us a a uh uh a
radioactive waste which is very
expensive to get rid of and so the
Chinese bought the technology and again
we didn't realize that we were selling
something that that turned out to be
very important to our country.
>> Before we continue just tell me a little
bit about yourself. I mean, you seem to
know quite a bit about all this. I know
you do.
>> Well, I I I am I'm trained as an organic
chemist, but I work quite broadly. I've
been a professor for 36 years. I'm a
professor of chemistry of of material
science and nanoengineering and computer
science. So, I I I have to know things
across many different fields. But I've
started 17 companies that range from
pharmaceutical companies to materials
companies to electronics companies. So,
so I've I've worked in this space
broadly uh always from the chemical
perspective but then even building
devices and and and thinking of things
electronically. So, so my my group I
have a big research group and and so it
it thinks quite broadly and and I've
consulted a lot on the department of
defense served on on committees related
to the defense science board and the
defense science study group. So, I've
looked at it from the military side as
well.
I I should add, you know, you you said
you started 17 companies, but quite a
number of these companies have been
quite successful.
>> Well, they they've made some people some
money
>> and so so you're also you're also
attuned in the business realm. I guess
that's
>> Yeah, I don't like it, but I I I let
other people do that. And I'm never an
officer director in the companies.
That's how I can have 17.
>> I don't run it. Other people do. I I
don't particularly like the business
side. I'm I'm forced to balance my
checkbook, so I have to know a little
bit, but uh uh other other people run
it, but I'm I'm familiar with how
businesses work. Yes.
>> Right. Well, exactly. And it it's, you
know, the the right product at the right
time. Is there It's kind of a mantra
like this, right, of how you get
business success,
>> right? The the thing that makes this a
little bit hard is that is that these
metal prices can fluctuate a lot. So
you're subject to that. Now, one of the
metals that does not fluctuate a lot is
gold. Now, still gold can go up and
down, but it doesn't it it's not as big
of a fluctuation as many of these other
metals. And so what we're always going
to have is the gold operation. Now, gold
is not considered a critical metal. It's
not that China is not selling us gold,
but but uh that's not a problem.
But we are we are we've now been
solicited by by jewelry manufacturers
say that for them the electronic waste
gold is a great selling point because
some people don't want to buy jewelry
that has caused people to have mining
because mining operations are inherently
hard on the environment and gold mining
often is is cyanide based and so it's
it's a messy dirty toxic operation.
And they say that there's a good market
for gold jewelry that is made from gold
that is reclaimed from waste. People
like that. So they will pay us top
dollar for that gold. So So the gold
will be for us like a buffer
>> that will always be be purifying gold
because a lot of electronic waste has
gold in it. Sometimes touch screen
displays which we say are indium tin
oxide has indium and tin. There's
actually more gold in a lot of these
than there is indium and tin. So, we
grab all of that gold. We're not going
to discard gold because because there's
a very high price on it. The other thing
that for us is very good that we're
moving into is catalytic converters. If
you've ever had a catalytic converter
stolen from underneath your car, which a
lot of it's $2,000 to replace it, that
is just a a a uh a metal oxide that's
that has platinum, palladium, and
roodium. Those three metals are needed
to take the carbon monoxide that is
comes out of an exhaust and create and
convert it to carbon dioxide to take it
from a a very toxic gas to a much less
toxic gas and and uh uh then some people
would say not toxic at all. So you
convert it to carbon dioxide. You have
to have that. But the catalytic
converters after about 10 years don't
don't work very well anymore. So all of
those are are recycled. For us to pull
the platinum, palladium and roodium out
is much cheaper than for the traditional
processes and platinum, palladium and
roodium are very high price particularly
roodium uh uh and then platinum and then
then third palladium. But all of these
are pre what are called precious metals
and uh uh not just critical metals but
precious metals which means that the
price on them is much higher. So we can
get a much higher return from these and
already in place is a system to reclaim
catalytic converters. Catalytic
converters are already claimed
reclaimed. There are companies that all
they do is they have the equipment that
tears these things open and reclaims
this material and then we would get this
material from them and turn it around
because our process will be cheaper. And
also we're not popping over in cell
phones and things like that. There are
already companies that do that because
they are trying to reclaim certain parts
of these phones to reuse in refurbished
phones. So, we get from them something
and this this is good for the bottom
line of their business because now they
have an avenue to sell parts to us that
they wouldn't use anyway. And then we
would reclaim those parts just by con
just by pulling the metals back out. And
actually, we've been talked to by other
companies that really want the glass,
the glass that's on the iPhone, the
glass that's on the cell phones because
that glass has lithium in it. And that
to them is a good recovery source. That
lithium makes it a very tough glass. So,
they are reclaiming the lithium that's
in the glass. So, so in in many ways,
it's it's sort of like uh American
Indians where where they used every part
of the animal. uh even in these printed
circuit boards we've already got in
place in this company because when they
flash it the plastic is turned into
carbon monoxide and hydrogen why
hydrogen the hydrogen hydrogen bond is
much stronger than the carbon hydrogen
bond so the hydrogen atoms prefer to
come out as H2 that H2 is a tremendous
fuel source so you can use that to to
run generators to run your company or
you can take the carbon monoxide
hydrogen mixture which is what's called
sin gas s yn sin gas and that is used in
the chemical industry every day for
making a lot of the chemicals that we
use on a routine basis that mixture of
carbon monoxide and hydrogen is very
good it's it's used in a reaction called
the hydroformmulation reaction and and
the plant we're building is very close
to the Houston ship channel that uses a
lot of sin gas so there's an outlet for
that so even even the plastic from the
printed circuit boards is to less
valuable. B
>> basically you're telling me that there
really is very very little waste here in
the process.
>> Very little waste in the process. There
will be some things that we can't use
but very little waste. And so so it's
it's a it's a big win. It's a big win
for our country. It's a big win for for
the the environment. So uh uh the
company has already been taken public
and and uh so people can just invest.
>> There's also military waste. That's
another piece, right?
>> Huge. Military waste is huge, right? You
you you get a retired aircraft.
>> So So retired aircraft that has a lot of
the rare earth elements and the critical
metals, uh a a retired submarine, uh
retired batteries, lots of military
waste and lots of flame
material in the military. Uh all that
antimony we we can get back out. So yes,
that is for us a constant source.
>> And I'm trying to imagine what this
looks like. And in my mind, I was sort
of imagining, you know, a sort of a
chipper that that is fed all these
different basically types of waste, but
a very, you know, very industrial. What
does this actually look like? Paint me a
picture.
>> So, so I have never walked into the
company. Yeah. We I start the company
and there's a reason for that is that
I'm a professor. I'm trained to speak
and so I don't even want to
learn about their knowhow, how they do
the conversion. Yeah. I'm a I'm a
scientific adviser. I say you can try
this, try try that. But I can tell you
the basic layout. It's exactly what you
say. There is a way to take large
pieces. It chops it up into small. So
grinding and breaking things up. The
machines for that are already well known
in the industry. We don't have to
develop that. So it breaks it up into
small pieces. It will go into an
environment where it's heated to
extremely high temperatures and uh uh uh
the way we do it in our labs is what's
called resistive heating and and and so
it goes into resistive heater. It heats
up very high while chlorine gas is
injected in. Chlorine is a commodity
chemical. It's used in very large
volumes. all of PVC, polyonylchloride,
plastic, I mean it's all all uh uh use
chlorine in very large amounts and so
the the the chemical engineering for the
use of chlorine gas is extremely worked
out well worked out. It safety
operations for capturing it. Any excess
is recycled and brought on through. So
you heat it up under chlorine and then
these metals come distilling out and you
trap the metals as they come distilling
out and you individually distill them
out based on their boiling point of
their temperature and based on what's
called a free energy of formation of the
chloride. At what temperature do the
chloride form the metal chloride and
then at what temperature does the metal
chloride come distilling out? But metal
chlorides distill out at relatively low
temperature compared to metals and metal
oxides. sometimes 3,000 degrees lower
temperature. We can distill out these
metal chlorides and then we will sell
them as some metal chlorides or you
expose them to air and air oxidation and
they'll convert back to metal oxides and
we'll trap the HCL that comes out. That
that that's basically how the operation
runs. Comes in as these printed circuit
boards and comes out as metals in
different metal streams and then those
are sold.
Something that I really like about this
uh model that you're describing is that
you for a relatively small investment
you it's almost like I don't know want
to use the term modular but you can
imagine you know people licensing this
technology and sort of you know starting
up these relatively small operations you
know all over the country to and this is
act it feels like an actual method to
within a year's time because That's kind
of the rough window that I think the US
has to figure this out. Actually,
it would it be possible to get
independent within a year's time. Is
that
>> uh I I don't think we'd be able we'd be
running that fast to get the US US
independent in a year's time. But uh uh
um what it would do is it would it would
it would give us a map to get
independent. I could see it happening
within 5 years where we're really
independent on this. But if if we had if
we had help because we are licensing it
out. Uh we're licensing it out in some
of the the for example for the uh uh for
the boxite residue the aluminum work.
We're licensing that out and uh we could
build many of these companies and yes
they are modular. They go in and and for
a manufacturing site that you can do
that you can get these things going for
a few tens of millions of dollars that's
not very much when it comes to this type
of manufacturing. The the one thing that
strikes me is you did mention that it
takes a lot of electricity, a lot of
energy and you know that that said I was
just at an energy a round table of
energy experts and and you know the
discussion is entirely around how do we
deliver enough power to run the data
centers for AI essentially I mean that's
that's the bottom line this would sort
of fit into that the rubric of trying to
you know increase you know build we're
talking nuclear nuclear all of a sudden
is you know okay uh uh again um you know
basically any anything goes
>> yes overall our energy is less than the
traditional recycling operations and
traditional mining our energy is less we
need a lot of power for short intervals
of time when we do that flash it may
only be seconds that we bring in high
high electricity our electricity overall
demand is much less than the data
center.
>> In fact, one of the ways to get cheaper
electricity is you you build something
next to a data center because they're
already bringing in a lot of electricity
and you pay fractionally more than what
the data center pays. So, the electric
company will gladly siphon it off to you
in those bursts when you need it.
>> So, there there ways to do that, but
compared to the data centers, we're
nowhere close and we are less than the
normal industry. But what we need, which
is unusual, we need bursts of
electricity. So there's where we may
bring in a 4 megawatt line into the
system so that we can bring in a lot all
at once, but then it's turned off
between these operations. So you flash
and you're done. New material is brought
in, flash, and you're done. And so it
comes in on a belt.
>> So bottom line, does this solve the
entire problem with communist China when
it comes to these metals? Yes, the these
metals are now called critical metals
because we can't get them anymore. So,
they've been named critical metals,
which is rare earth elements plus a
number of other metals. This will solve
the problem. Now, it won't solve it
overnight because we have to gear up.
And so, but it could solve the whole
problem within 5 years. If we push this
process, it could solve our problem
within 5 years where we would get to a
steady state where we're able to produce
as much as we use. If we have to bring
in more, we have these mountains of
tailings that we can access and and we
have these these uh constant mountains
of of printed circuit boards. If we had
to supplement, we can run off the ores.
So, if you had to do mining again, we
can always run off the ores, but this
would solve it. We would be able to
manufacture what we need.
>> Well, Jim, this has been an absolutely
fascinating conversation for me. A quick
final thought as we finish.
Uh this this for me is is so much fun to
be able to go in a laboratory,
devise something new, publish papers,
graduate students. That's my business.
That's what I do. But then to see this
translate into a company always brings
it up enough another level. But now
where it has so much need for this
country to be able to solve a critical
problem for the country, this is like uh
every scientist's dream. Well, Jim Tour,
it's such a pleasure to have had you on.
>> Thank you.
>> Thank you all for joining Jim Tour and
me on this episode of American Thought
Leaders. I'm your host Ya Kell.