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Video Summary
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An artist spends over 120 hours hand-carving a detailed scale model of the Ford GT40 from Honduran mahogany. The process involves overcoming technical hurdles in wheel fabrication and window design, focusing on historical accuracy to replicate the Ken Miles version of the car, and utilizing refined sanding and burning techniques to achieve a professional finish.
I'm going to turn this block of wood into this iconic car.
And you're probably thinking,
he's just using a CNC machine or a 3D printer.
Wrong. Every detail on this car was carved completely by hand.
Well, almost every detail. But how did I do it?
I've never done a carving like this before,
so I'm just going to wing it.
This project took over 120 hours, became the hardest,
most detailed sculpture I've ever
attempted, and it all started with one
of the most expensive pieces of hardwood I've ever purchased.
This is a piece of Honduran mahogany
and this single board cost me a whopping $608.
I know that sounds completely ridiculous
and honestly it probably is but if I'm going to
spend over 100 hours carving one
of the most iconic cars ever built I want to start with
a piece that justifies that time and effort put into it.
I'm carving the Ford GT40,
the car that became famous after defeating Ferrari four years
in a row at the 24-hour Le Mans.
It's incredible story was even turned into the movie Ford vs Ferrari
and if you haven't seen it yet, we recommend you go watch that.
Everything starts with a perfect glue-up and in order
to make that happen each piece of wood has to be milled with
absolute precision. I need flat square sides
so I have a perfect glue-up because there's gonna
be more details than I've ever put into a sculpture on this and any
imperfection now will be shown in the final piece. As you can see here
I'm planning on doing pinstripes and I'm gonna use
a different species of wood to highlight these pinstripes
I just don't know what piece of wood that is yet.
I've been wanting to carve this car for a very long time
but I've always been scared to attempt it
because it has so many details
and I'm kinda hoping I don't bite off more
than I can chew here
and I'm able to actually pull this thing off.
While this first glue up is drying,
let's find out what that pinstripe's gonna be.
I want a lighter piece of wood
that really compliments that darker mahogany
and I think this is the perfect piece.
This is a piece of curly maple
and I think the curliness of it
is just gonna look awesome as a pinstripe in this car.
And just like that I have a really clean looking glue up
and this block is ready to start carving.
I don't know
the proper way
of making
a tire or if
there even is
a proper way of
making one but
by having this block of wood still square I can assure
that this hole saw cuts perfectly
straight into the side of this piece.
And my plan as of right now is to just keep these
cuts in the sides and really shape the body of the car
then I could always cut
and chisel into these tires after the factor later
on further down the road in this build.
This car has such a cool looking front hood scoop,
and I'm going to start this carving
off by trying to chisel this thing out.
This sculpture is very different than my usual carvings.
There are so many sharp angles
and details that I'm going to have to use hand tools and
chisels for the majority of this carving,
and honestly, I'm kind of excited about it.
Not only do I not have the annoying rotary tool noises,
but there's something just really
soothing about using hand tools, so I'm excited about this,
but it is going to be very, very difficult
If I just left this block of wood sitting
on the bench it would never amount to anything,
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Like I said earlier, I rarely use hand tools
and nothing beats a sharp chisel.
I'm still kind of learning the sharpening process,
but even with my limited experience,
a sharp chisel is an absolute game changer.
And I don't know about you guys,
but I also love the sound of a sharp chisel cutting wood.
Now that was
satisfying
and if you're
curious, yes,
it is also just
as satisfying
being the
one holding the chisel doing that work.
I like moving
around a lot
on the sculptures.
I don't like to spend too much time in one area
because you'll kind of get too overly
involved in that one area and that's
when things can start to really take a turn for
the worse.
If you get carried away and start taking off too much material,
well, you can't put material
back on this.
There's no fixing your mistakes.
Moving on to the back here, doing some of these air intakes,
which are super unique looking and
just such
a cool car.
No idea how
I'm going
to do these
windows.
Right now,
I'm just
going to do a
little relief carving, kind of showing the outline of them.
And then hopefully later on, I could
figure out how
to actually
finish them.
This is already
looking
really cool,
but now I want to
switch gears and start working on the wheels.
So I'm going to start by chiseling out these wheel
Surprisingly easy and now it's time to start working
on the back side of this car and there's
a lot of details on the back side as well
as every other side of this car. This car is insane.
It has so many details but I'm excited to start working
on the back here and let's get this thing
looking like
it should. I
thought you might
like some more
of that chiseling
noise so
who knows if I keep this up maybe I'll just stop doing sculptures
and become one of those
AMSR people or...
A-M-R-S, no, A-S-M-R channel. Yeah, ASMR channels.
Anyways, it's time to switch gears and start
working on the tires. I'm going to be using some walnut here,
and this should give the tires a nice
dark look. There's only one problem.
This is by stone walnut, which is extremely hard, and my
hole saw is very, very dull,
so this is going to be a lot more difficult than I thought to cut out
these tires.
After a couple hours cutting out only four holes,
I finally have the tires done and now
it's time to start on the rims.
I'm going to cut them out using mahogany and I think,
again, this will give a good contrast
with
the
dark
tires.
With these, not really a problem,
just something that would make my life way easier.
I do not have a lathe.
Really need a lathe to make all these perfect little cuts.
So I'm gonna do my best at trying to make a makeshift
lathe using a drill and hopefully this works out.
Let's do it.
I literally have
no idea what
I'm doing but
I quickly just searched and saw a video of a guy doing this
and uh now I'm kind of an expert at this.
I mean look at this thing go. This is...
Who needs a lathe?
This thing is perfect.
Okay, maybe it's not as good as a real lathe,
but it's still kind of worked for a little bit.
Well, maybe not. All right, I'm scrapping that idea.
I am going the old-fashioned way
with this little chisel and I'm just going to carve
all these lines by hand. This is going to take a while.
Okay I'm not doing this. These two lines took me about an hour to carve
and I have four tires and
a lot more lines to go.
So I'm gonna try to use a little Dremel tool and then just rotate
the tire on that. Luckily I think this works a lot better.
And then once I'm
done with those lines I could go back to the hand chisel
and finish up this tire tread.
I am honestly super happy with how these things turned out.
I had no idea how these were gonna look going into this,
kind of just winging things and learning on the fly.
And I am so happy with how these things look.
They look like real tires.
Here, I'm just gonna kind of add some little rim accents,
kind of just adding things that I think look good.
And we'll go from there.
I didn't know it then but there's something
with these tires that I am really going to regret later
on in this video. But for now I want to lightly sand this thing down
and then start refining the
details
of this
car. This
thing is
looking
really
cool
already
but
there's
still
a lot of
work to do
and probably the most intimidating part still left to do.
I've been dreading this moment since before
I even started this sculpture. The windows.
I have no clue what to do. The best thing to do would be
Hollowing it out.
I don't see how it's possible for me to hollow out
these windows without destroying the
whole top.
So my next thought was, okay,
let me use like a black epoxy or a smoked epoxy, and I could
actually pour it in these voids, but here's the thing.
The windows are all curved.
I can't put this like this and pour epoxy here.
It's just going to run off the side.
So epoxy's out of the question.
So what I'm going to try and do, I just ordered some black acrylic.
I'm going to try and cut it out perfectly and place it in the windows.
I immediately ran into problems.
Cutting this acrylic with scissors
was just shattering it and
it's just not working at all. But that's okay. I'm just trying to see
how this will potentially look if it's on there,
if I cut it the correct way. I could always,
you know, use my bandsaw and cut it just fine.
But for now, I just want to see what it looks like.
Yeah, I hate it. It's time for plan B.
This was so hard to do. The sides of the windows
are only about a quarter inch thick and any slip
of my tool could just ruin this entire piece.
And on top of that I still don't even know how
I'm going to hollow out the underside.
This entire carving is just kind of thinking on
the fly and trying to figure out things when problems arise.
And although it's tough,
It kind of keeps things interesting and keeps me on my toes.
This was not easy but somehow it actually worked out
and I couldn't be happier that I didn't break
anything along the way. And now
that it's hollowed out I could start refining the window shapes.
I now need to recess the
bottom section here
because now that I don't
have windows you could
actually see inside the car.
I need to add seats, a steering wheel, the dashboard.
Yeah I just kind of made a lot more work for myself
but I still think I made the
right decision because that acrylic just looked cheap.
It just didn't look right.
The wheels are way too small.
I don't know why I didn't put these on earlier and see how they
looked. I guess I kind of assumed I would
be carving more of this car down and that they
would actually fit. It's so small.
I need to go a full size up on my hole saw and then after really
studying more pictures of the GT40,
I realized that the back tire is actually slightly bigger
than the front tires. So now I'm gonna have
to order another hole saw kind of in between sizes
So I make the front.
Bigger than it currently is but slightly smaller than the back tire.
Right here is actually one of the scariest parts.
I have to recut the wheel wells and there's a
really high chance that I could chip off some wood in the process.
All right some of you may be wondering what
am I going to do with these four
tires that I spent a lot of time on. Well my loss is your guys's gain.
So I'm going to give all four of these away.
All you have to do is one be subscribed to my channel
Two, leave a comment on what car you think I should carve next.
The four comments that get the most likes, I will send them a tire.
And I should mention, the winners must have
a shipping address in the United States.
I'm sorry Zimbabwe,
but I'm just not paying $400 to ship these across the country in
five months, however long that takes on a ship.
All right, I had a little bit of tear out here,
but it's not too catastrophic.
I think I kind of cleaned that up and it should be fine.
Here's the new back tire in place
and you can see how much better this looks with a slightly
larger tire. The front one is the original tire.
You can see how small that thing looks. I'm just
waiting on the new sized hole saws to get delivered
and then I can start on that.
Oh look here they
are. All right
let's do it.
I really didn't
like the way I
did the rims last
go around so this time I'm actually going
to make them much more accurate by using my laser
to get some added
details that I can't
do by hand.
I think these are
going to look so good.
Check these bad boys out.
I think they turned out so good and not only is the size better but
the details are also 10 times better than those first ones.
I can't wait to see what these look
like on the car. Okay
this is something
way outside
my comfort zone.
I needed to find a
way to lock on a bearing to this rod
so I went with putting a pin in it which will allow the
tire to still spin freely on that rod
and not allow the bearing to basically fall off.
I'm sure there's a much better and easier way of doing this, but
I just can't think of one.
So if you have an idea, let me know down in the comments.
currently in the middle of moving into a new house
and I'm super excited about it
because it actually has a separate workshop
for me to work in. But anyways
what this means is I'm gonna have
to crate every sculpture I have to move to
the new house and because everything is crated
and ready to ship I will be
offering a discount
and free shipping for the first time ever. I currently have
six sculptures for sale
and by the way there's videos of each one of these
sculptures on my channel
and you can purchase them directly from my website
site at bmsculptures.com.
Once we get fully settled into the new house, the sale will be over.
So if you've ever been interested in purchasing one of my sculptures,
now is the best time they'll ever be, basically.
So if you're interested, I will put a link in the description.
Thanks, guys.
All right the interior of the car is pretty much done
and now I need to address this little roof
bulge that is called the Gurney bubble.
This is Dan Gurney and he is six foot four inches,
much taller than Ken Miles.
So Ford added this little bubble in the roof to account for his
head clearance with his helmet.
The problem is I want to make the Ford GT40 that Ken Miles drove,
not Dan Gurney. So after a little rasping
and reshaping this is now a car built for Ken Miles.
Now we're really getting into the nitty-gritty of details.
I'm constantly checking my reference
pictures and trying to make this car as accurate
as possible. This little piece right here is going
to be part of the engine that sticks out of that back window cavity.
I don't know what part of the
engine this is.
I'm not an engine guy but I'm going to add it anyway.
Next up I'm going to
add these two mufflers in the back
and then we're pretty much done on the major details
of this thing and then it's time to kind of sand
and really finish this thing out.
Check out this grain color when I do a water pop.
This is going to look so good when it finishes on.
What water popping does, it actually raises the wood grains,
raises those little fibers,
and then you sand them down,
and it becomes just buttery smooth after that.
Once everything is sanded, I'm on to my final step.
I'm going to be using this small hand
chisel to make all the lines on the car,
and there are a ton of lines. The doors, vents,
hood scoop, there are a ton of lines
that I need to accurately cut, which is
Pretty hard to do by hand and honestly pretty nerve-wracking
because any mistake could end up showing on the final piece.
I'm going
to do
something
I've
never
done
before.
I have this little wood burning tool
and I'm going to use it to darken every line on this car.
Put in my little
signature logo
and now we are on to
the final finishing.
I want to thank you guys for watching this video
and I hope you enjoy watching all the
effort that went into this piece.
This sculpture took me over 120 hours to complete
and I had an absolute blast getting outside
my comfort zone and attempting something this detailed.
If you're interested in purchasing
this piece I will have it listed for sale as well as
all my other discounted sculptures
at my website bmsculptures.com or the link in the description.
Lastly, I have a goal of reaching 1 million subscribers.
I am pretty close there right now.
So if you haven't already.
Please consider subscribing.
All right, without further ado,
here's the finished iconic Ford GT40.