The Mad Genius Behind the World's Most Boundary Pushing Bikes

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Video Summary
AI GeneratedMike Levy interviews Gustav Gullholm (Dangerholm), a master bike tuner specializing in extreme weight reduction and custom modifications. The discussion covers Gullholm's philosophy of \"bike tuning,\" the evolution of gravel biking, and his experimental development of ultra-wide, aerodynamic gravel wheels designed to eliminate tire squirm and enhance stability.
Hello, everybody. Thanks for coming back
to another episode of the Velo podcast. My name
is Mike Levy, and today I'm talking to a guy
who has built and modified some of the most
batshit crazy bikes over the years.
Now, if you ride a mountain bike, you might recognize the
name Danger Holm, otherwise known as Gustav Gullholm.
He's a guy who likes to spend his spare
time, I don't know, maybe 30 hours scraping
and sanding the paint off an already light Scott frame.
Or maybe you know him as the guy who believes that no cable
or brake line should ever be seen,
to the point where he's had one-off handlebars
and heavily modified carbon fork steerers made for him.
Or maybe you just know him as the guy wearing
the jorts with the huge quads.
And now, Gustav is also the guy
who wanted to set up gravel rims with a 42mm inner width
and 70mm height.
So today, we're going to talk about
his crazy new gravel wheels, and we're also going to
talk about his two new modified gravel bikes
that were recently shown at the 2025 Bespoke
Bike Show in the UK.
Gustav, hell of an intro.
Thanks for coming on.
How are you, and where are you in the world?
Thanks for having me. So I'm in a small town in Sweden,
so dark and awaiting winter. So this is
time for bike tuning and sort of like why this got started anyway,
you know, too much spare time in
the winter. Yeah, this is the best time of the year to be in a cave,
slowly scraping paint off
a frame, right? Exactly.
That vision of, you know, sunshine and spring on a new bike, that's all
That's all that's keeping me sane.
Yeah, exactly. So the last time we talked was way back in 2021.
And you were doing a bunch of mountain bike stuff back then.
But you told me that you're probably going
to do some gravel projects in the future.
And now here we are, you've done, you did a flat bar gravel bike,
and now you've done two drop bar gravel bikes.
So just for some people listening,
when did you get a gravel bike first?
And like, how often are you riding gravel bikes?
Yeah so I mean I got into cross-country riding I don't know a dozen
or 14 years ago or something
and at least half of that riding
and training was on gravel roads anyway so you know sort of already
riding a lot of gravel like so many other people
and then in 2021 I got my first Scott Addict gravel
like the proper I think by modern standards gravel bike
and of course I enjoyed it a lot but I still
Kept that love for mountain bike gravel style.
So I've been doing a bunch of those builds as well, you know,
trying to squeeze on a huge chainring on those mountain bike frames,
which is always a bit of a pain in the ass, so stuff like that.
Yeah, no doubt. So for people that might not know you,
the way that I might describe you is like the close to like
the final evolution of a shop rat, you know, like when you...
When you work in a bike shop, you're often working on your own things,
you're often tinkering, you're often working on projects and stuff,
but you have taken things to the next level.
So just for everybody listening, some background info,
you started as a bike mechanic, right?
Yeah, exactly. So I started working extra, you know, after school hours
when I was 14 years old and in a small town local bike shop.
And that's how I learned to wrench on bikes. And like I said,
every long winter, you worked on a project for next year.
And then you sold it in autumn and started over.
And it just spiraled from there, you know.
Out of control.
Exactly, so you know.
Ten years later, you know, I found myself building
the world's lightest cross-country mountain bikes.
And yeah, it really got out of hand in the best possible way.
But a fun side note to that is that shop
was actually one of the first Scott dealers in Sweden.
It was like customer number six or something like that.
So I essentially grew up around Scott bikes.
And, you know, as a shop rat, you know, I was,
you know, of course, we sold all the brands too.
So you were buying some frames here and there.
And it was back in 2016-17 that Scott released,
at the time, the lightest cross-country bikes,
cross-country frames out there,
which won the Olympics and stuff like this.
And at this point in my life, you know,
I was single, I had some savings, I was like,
okay, screw it, I'm gonna build my proper dream bike.
Nothing but spare time.
Time to order the heart and frame and the, and the fully and, um,
I had read on some obscure German forum that you know
to save the final bit of weight you need to
strip the paint as well. So there
was a brief description like yeah you take a knife and you
hold it like this and you just scrape.
So I started at the bottom of a chainstay so that if I messed it
up it wouldn't be so visible.
But yeah it all worked out and those bikes were then
I featured on Pinkbike, which was my, you know, sort of like...
A stroke of luck and that had this snowball effect
and the bikes went all over the media and I was like, okay,
----, people actually enjoy seeing this kind of stuff.
And I was already planning my next bike,
which was going to be another Scott bike. So I was like, hey,
let's just see if I can keep this momentum and see where it goes.
And, you know, maybe.
Scott sees this at some point,
I maybe get a better price on some frame or something like this.
And it just, you know, went from there.
So it's like still at this point,
it's like, yeah, let's see where this goes.
But essentially to describe what I do is that...
Yeah, like you said, the ultimate shop rat stuff,
you know, I do bike tuning, so what I do is that
most of the time I take some existing component
or frame or whatever and try to
tune it, I repaint it and just do a really nice custom build out of it.
I wouldn't, I would go farther than that.
Like a really nice custom build is like, yeah, I'm in my workshop
and I bought, I bought some expensive things that I put them together.
Oh, look at this thing. This is really cool. You, you are,
you are having people like heavily modify like carbon parts for you.
You're doing some molding stuff, um, all sorts of crazy stuff.
And actually let's just get into these wheels.
Cause now you've had a set of custom wheels made for you. Um,
Gravel rims, the gravel world is actually, it's an interesting place.
Gravel wheels are slowly getting wider.
There's some options out there right now.
Actually, I just got a set of, what are they?
Light bicycle WG55s with a 32, 32 millimeter inner width.
And here I am.
Here I am thinking I've got these big wide ribs
and then I see what you've made 42 millimeter
internally, which is a huge jump.
And I guess one of my first questions is the gravel world or the
drop ball world in general, I feel like moves slower.
They're a little, maybe more resistant
to big changes like this.
So from your perspective, how have these wheels been taken by people?
How has the reception been?
No, but this is a really funny topic to me
because I find it interesting that gravel bikes,
I mean, if we're honest, it's like a really new thing.
I mean, the proper gravel bikes haven't even been around in 10 years.
It's like, it's a new bike type.
If we're talking, you know, with a drop bar,
45 millimeter tire, a typical gravel bike.
So to me, it's a little bit interesting that people get
so defensive about labeling stuff and categories.
And, you know, if I do something, I have half the comments telling me,
you know, that it's that that's not a gravel bike.
It's a mountain bike. And if I would say that it's a mountain bike,
it would be the other way around
because it didn't have a dropper or because it has a drop bar.
So, to me it's like, yeah, you always get a lot of...
opinions and voices on the web as such
but to me it's like I still think that gravel is super
interesting because it's like sort of like I imagine
that you know mountain bikes were in the
in the early 90s.
I mean to me the category isn't it's not finished so to say it's not
it hasn't evolved a lot so there's like a lot
of experimenting going on from big brands and from
Stupid people like me, you know, just trying different things,
you know, and it's like, I mean, the big thing that I see
is that people think about gravel bikes as one single type of bike,
but I sort of see it more like, you know, mountain bikes,
you have cross country bikes, you have trail bikes,
you have enduro bikes, and I think we will see a similar type
of categorization evolve in the gravel category.
So you will have the proper like race gravel bikes.
Which will be more closer to the road side of things for the fast
and smooth races.
You will have the more mountain bike based,
more capable gravel bikes and you're going to have the
bikepacking, the flannel shirt, the fun steel builds and all of that.
So it's like to me it's
just exciting times
and I mean I'm just doing this because I want to ride it myself.
I want to test stuff, I want to experiment and I want to try and...
Take stuff to the next level
and sort of like the only way to do it is to, you know, test new stuff.
So as long as it doesn't hurt anyone else,
I mean, I'm just going to go ahead and do it.
Yeah, yeah, exactly. I found an interesting quote from you.
You basically say that going from 45 millimeter internal width,
it's pushing it to the extreme
end of the spectrum, but you'd rather test
the max size option right away, learn from it.
And then, you know, go backwards, take a step back if you want to.
That makes all the sense in the world to me.
Um,
Just get there already.
And it seems like the gravel world,
they are a lot of times like it's just moving slower.
Everything is a bit more cautious
and there's all sorts of good reasons for that.
But I also think that you're right.
Like right now, gravel bikes, to me, like they're this neat spectrum.
Whereas mountain bikes right now,
it's a bit more defined, these categories.
Obviously, it's not.
You could be whatever you want it to be.
But gravel riding, it's wide open.
You know?
What's going to happen?
What's going to...
Yeah.
It makes it such an interesting place to be.
Yeah, exactly.
So, I mean, to be perfectly honest,
I'm a mountain bike guy at heart as such.
But, you know, I currently find the gravel, gravel scene
More interesting because it's so much more, you know,
experimental and going in all sorts of different directions.
So I absolutely love this.
Yeah, yeah. Okay, so 42 millimeter internal width,
52 to 70 millimeter external height because they're stepped.
Let's stay with the width first. What is the goal here
with this tire width or with the rim width? Sorry.
Yeah, so there are actually 45 internal and 52 external
and 70 millimeter deep at the deepest point.
Point.
So I mean the thing for me is that personally when it comes to
like all sorts of bikes is that I really dislike
the feeling of a squirmy tire.
Like if I push in a corner hard and I feel the tire folding over.
Or if I'm doing a sprint and it feels like the bike is unstable
because the tire is moving too much in itself,
it's not for me.
So for the gravel bikes, like my normal 40-45mm tires,
I tend to run way higher pressure than my friends
because I just can't stand this feeling.
And of course I lose a lot of the low pressure benefits then.
So last year when I got to ride the Zipp Explorer wheels
with a 32 millimeter internal then,
paired to 45 millimeter tires.
Because of this, how it alters the shape of the tire,
you get a lot more stability in this sort of scenarios.
So this sort of like, yeah,
completely transformed my riding experience
because I could go down in pressure and still
You know, have a stable ride.
But the thing is that now we're also seeing this, of course,
this trend with the wider tires for gravel for certain types of races
or people just enjoying that kind of bike.
But the rims are still staying the same.
And to me, it's like, yeah, I mean, sure,
I get why you go big volume tire because of all those benefits,
but then how it rides on the rough terrain.
But also if you keep the rims the same and you go from,
you know, 45 to a 54 millimeter tire,
that's sort of like if you go
from a 25 millimeter internal rim width back down to 19.
So you get one benefit,
but you also go backwards in another type.
So this is why I sort of set out to create a wheel set
that would have similar dimensions and proportions.
to the Explorer wheels, but optimized around the mountain bike tires,
so 54, 57 millimeter tires.
And to achieve that, then you need to move up to 40,
45 millimeter internal width.
Yeah. Yeah. Interesting.
It's almost like the tires exist and you have just designed
rims to match the tires that you want to use.
That doesn't seem too crazy.
No, but people are losing their minds over it, it's like,
I don't know, it's like some sort of gravel sacrilege, I don't know.
Oh yeah, I love it, I love it.
But the thing is that, like you said, it's like,
I really wanted to try and push it to the max and see what happens.
I've been riding a Honda this summer on 40mm internal
with 2.1 tires, which is 54mm, and...
I've been loving it. I mean, it's been so good for me and for my...
Riding terrain and riding style that I generally don't want
to go back down to 30 millimeter
rims like I was using in the past
and that is coming from one of the biggest weight we miss
out there so I'm literally like going I have some mountain bike wheels
that are you know 870 grams
but I'm rather choosing my 1500 grams wide rims wide wheels
for gravel just because the
The riding gets so much better and and the thing
also that is important to say is that I'm not
saying that wider is always better that that's
not not the point with these wheels it's more like
if you are going in this direction
with wide tires you should follow along with
with the with the rims
and maybe 45 is too big I personally believe that maybe 40 42.
Internal width is perfect for 57mm tires, and then you add some wide
rim walls to still have a big external width for the aero properties,
but then you run into the next discussion like, okay,
but how much aero do you actually get out of that when you have
some super wide knobby tires on there, but yeah, you gotta try it.
Yeah, it's funny. So here we are,
two mountain bikers talking about these gravel wheels.
And I am so glad that you didn't start the conversation
or the benefits of these wheels off by talking about aero gains.
Because in the drop bar world, a lot of the talk about rim width
is specifically to do with aero gains.
Like once you combine a wide tire with a wide rim.
It's a smoother transition and all this.
And it seems like the industry
and a lot of people are so focused on the
arrow gains that you're going to get.
between your rim and your tire.
And I'm not saying that doesn't matter. It definitely does
matter. But what I do believe is that the ride quality improvement
that you get from a wider rim
with a gravel tire or a relatively narrow mountain bike tire
is much more important and much more
beneficial for a lot of people, not everybody.
Especially because a lot of these tires that
we're using, like not only do we have less suspension,
but a lot of the tires that we're
They're not awesome.
They're just not, you know?
So having that bigger volume there
from the wider rim and the wider tire
can completely change how a bike rides
and it makes everything so much better.
That's my opinion.
And what do you think?
No, but this is a super interesting topic.
I could talk for hours about this.
So, I mean...
Just to sort of set the tone here is that when I was riding these,
you know, 40mm internal and 54mm tyres,
some of the like, aha moments I got is that, hey,
this is absolutely perfect for beginner gravel bikers.
Because, you know, if you don't have a road background, so you're
already used to the drop bars and everything, it's actually like...
For beginners, it's quite difficult to get into gravel because,
you know, going fast on the descents and some 40 millimeter tires,
it's super scary for them, you know, where do they put their hands and,
you know, it's like, it's just like, it's quite a learning curve.
And this is something, I mean, I was working all my life
in a bike shop, so I was selling bikes to beginners.
So I definitely get this as well.
So one of the things I realized early on is that, hey,
this is perfect for entry-level gravel bikes to go with wider rims
and wider tires, even if it's heavier,
because those bikes are already quite heavy to begin with.
So if you then have the performance benefits in stability
and comfort and feeling comfortable on the bike, that's worth a lot.
And then you also have this.
sort of gravel bikepacking aspect that you get
a more stable setup for heavy loads.
So, I mean, to me, it's like, sure,
this is like one type of fast gravel riding
that, you know, I'm feeling
and enjoying the benefits of this wide tire, wide rim setup.
But I definitely think that there's a lot more to it.
And I see this all the time, you know,
on social media that people are so focused on, you know, just what they
are riding themselves and the kind of bike they prefer that they sort
of like lose the big picture a bit because it's like one of the big,
I mean, counter arguments against the wide rims for gravel is that
It's a little bit easier to get some sidewall cuts and punctures
because of the more exposed tire sidewall.
But I mean, depending on where you ride,
this might actually not be a big problem.
So I mean, it's like here in Sweden, you know, we have
I don't know what it's called in English,
but it's the inland ice went over the country
a few hundred thousand years ago
and they sort of rounded all the rocks.
So, you know, we don't have those super sharp,
sharp sniper rocks in the same way like you
may be having in other places.
So why should I, you know, for the writing I do here,
stay on narrow rims just because
someone else, someone...
in a completely different part
of the world where it's about sidewall cuts so to me it's like all
about if you have the options out there to ride
so the riders can choose whatever is best for them
then sure why not have the options
so yeah it's if a bike can fit tires and wheels wide tires and
wheels can transform a bike and and i mean a lot
of these gravel bikes to begin with like they don't
Like they don't handle that great.
You know, like what are these, like some of the geometry numbers.
Yeah.
Like what, what, it just seems to me like some
of these gravel bikes, the geometry numbers
have been decided by retired roadies
and there is 100% a place for those bikes too, you know?
But a lot of people I see, you know,
actually I'll just use myself as an example.
I've never been more scared on a bike than
when I'm descending a gravel bike.
It's so, it's scary.
And as soon as you put a wide tire on,
you get not just more traction, but just more
forgiveness.
Like a tire is suspension.
There's just so many upsides to it
that it just makes like all the sense in the world.
Fellow Scott athlete, Robin Grimpelli,
I hope I pronounced his last name right.
I'm pretty sure he used 2.4 inch wide tires to win the Tour Divide.
And I know that use case is obviously a very different use case,
but I mean, he's going
really far and he's going really long and he wants to be efficient.
He wants to be comfortable too, but he,
he also still needs to be efficient and, you
know, and be safe and all of that.
It just makes, yeah, it makes so much sense.
Yeah.
Yeah, but this is, I mean,
to go back to what I said about categories, that, you know,
story, you're going to have this, like you said,
the aggressive geometry numbers, like
the road bike style gravel bike that has such a big place.
And, you know, I enjoy it myself a lot.
I mean, it's like a few weeks back,
I actually got to try a gravel bike that has a much more
relaxed geometry and, you know, slacker head angle and everything.
And I realized like, hey, okay, this is actually a little bit.
I mean, stable for me, like, geometry-wise.
I actually like that, you know, quick and nimble feel
from a more, like, road bike-style gravel bike
in that 40, 45-millimeter tire category.
So it's like, I'm not saying that, you know,
gravel bikes has to turn into mountain bikes.
It's like, you just need the options for whichever rider.
And it's like you said with that long-distance stuff,
and one of the...
One of the most surprising revelations I had
when riding this wide setup was that when you hit potholes,
it still hurts, it still makes a big bang,
but usually with a normal gravel setup you...
It's quite common that you get a bit of a,
you know, sort of wobble out of it.
Because it's like, you know, you just hit that rear end
and you just hold on and like, whoa.
But, exactly.
But, you know, with these super wide rims and tires,
it was sure the bang was there, but it was super stable.
I guess my highly unscientific guess is that,
you know, with the narrow setup,
you actually get the tire folding a bit because usually the pothole...
isn't perfectly straight against the wheel,
but the wider rim just helps it better, so you keep more stability.
So that's the point, you need to test stuff and see what actually
works, and maybe it's not for you, maybe it is, but gotta try it.
Yeah, let's talk about tires for a second.
With a 45 millimeter internal width,
That's going to do some strange things to a gravel tire.
Like, so for everybody listening,
as soon as you start like taking the bead and spreading it,
like basically making the rim wider, the tire cross section isn't going
to be shaped maybe the way that the tire designer intended.
Yeah.
Like a round shape.
I'm speaking in generalizations here,
but a round shape, generally more predictable,
you know, a flatter top, square with edges,
might have, could have more cornering bite,
but possibly more of on-off feel.
Thank
So what sort of tires have you been using on these rims?
What sort of tires do you think would be ideal?
Maybe tires made for the wheels? I don't know.
Yeah, and that was like...
The one thing missing from this rim development project
you.
is that we didn't work directly with a tire manufacturer
because obviously it is a system so to squeeze out the best performance
and also learn the most we stood as a next step you know if we
were moving forward also work with the tire manufacturer
because like you say once you start stretching the profile like
this I mean just to put some perspective in numbers is that
If I install the 54 millimeter tires,
they actually measure 58 millimeter wide on this.
I love this.
And interestingly enough,
the 57 millimeter tires aren't three millimeter wider.
They're only one and a half millimeter wider,
but they have a bigger difference in diameter.
So you still get that volume, extra volume, just not in the width.
So there are interesting things happening with the tire
and obviously you might want to alter the
tread pattern a bit. I mean move the side lugs down a little bit.
But one I mean one of the most common questions I get about
this setup is like
yeah doesn't the tire profile become too square
so that you don't have any cornering grip?
But what I realized is that for mountain biking,
you do a lot of really sharp cornering,
you're riding off camber sections,
so you have a very aggressive lean angle on the bike,
which requires you to have these big side knobs
and they are placed quite far down on the side
walls. And on a road bike, obviously you have a ton of grip,
so you can also lean a lot.
But on a gravel bike,
you actually don't reach a very aggressive lean angle,
because no matter how tight, you will still slide out.
So when I was testing this this summer,
it was actually cornering really good,
and I didn't run into any surprises
where you suddenly lose grip or anything
because you lean over too far, because you're just not reaching those
Angles. So it works surprisingly well.
So I would say that a bigger issue is that if the profile is too flat,
depending on the tread pattern, you might have too much
of a contact area with the surface if you're riding straight.
So if your side knobs are then touching the ground,
you have more rolling resistance than ideal. So it's more a matter
of like rolling resistance than cornering to adapt the tire for me,
Interesting. Yeah, I hadn't actually thought about that,
but that makes complete sense because you're obviously,
to get the most from such a wide setup,
you're probably running a relatively low tire pressure as well too.
Big old contact patch, which has all sorts of benefits.
But when I've got to do 50 miles of pavement and then another 10 miles
of gravel to get to some sort of trail that I want to ride.
Maybe that might not be ideal.
What sort of tires were you using with these things?
Yeah, so this summer I was exclusively riding the Schwalbe Thunderbirds
in the fast rolling variant.
So those, for anyone who doesn't know them,
they are like a traditional semi-slick mountain bike tire.
So you have fast rolling with some good side knobs.
And that is essentially what I had in mind when...
We were working on the rims.
Yeah. Have you, now that you've got these things out there,
people have seen them. I don't know, maybe you can't tell me,
but has anything moved on with a tire manufacturer?
Like has any tire companies come to you and said,
Hey, Gustav, what's going on?
No, well, let's say that I actually reached out to Schwalbe
and asked if they wanted some
disclaimer on my communication,
because obviously this is way outside the measurements that
the tires are actually developed for,
because normally if I do some modifications to frames
or whatever, I usually say that, hey, don't do this,
it actually might result in a failure.
But this is actually, I mean, for these tires,
you're running super low pressure.
I highly doubt that there's any risk of popping a tire off the rim
or such, but the next step
now is that they will actually probably head
into the the wind tunnel this winter, so we
actually get some proper data if there actually are any aero gains
or not, and I mean...
Aside from that, I have no clue.
That's the fun thing with this project
is that I simply got the opportunity
to work with Faction Bike Studio and Alex Lab in Canada
to have these developed essentially just out of curiosity.
I mean, I get to test the idea and see how it looks and everything
and how it rides and they got a bit of a...
and you know some value out of it just
from the learning experience in developing the rims.
You know, if there are aero gains here, like let's just say you
put them in the wind tunnel and there are a bunch of aero gains,
they will instantly become the next big thing.
Everybody will forget, you know,
but as soon as there's aero gains, everybody's going to be all in.
No, but I mean, that's so funny.
I mean, with the comments that has been about the wheels,
it's like everyone is saying how it's so stupid with aero and,
you know, it's not going to work
and it's not worth it for gravel or gravel tires or whatever.
But still, I mean, if you actually look at the gravel bikes
that are being sold and being developed,
I mean, all of them have some air elements
and everyone is riding on deep profile wheels.
So it's like, I mean, if this actually works,
maybe we won't see something fully as extreme as this,
but something similar to it.
Yeah, yeah. Let's talk about the RIM design and Faction.
Who is Faction? Who is LX? What did they do?
And tell me why this is actually a RIM inside of a RIM.
Yeah, so I mean, as a little bit of background information is that,
you know, I've always done this customization of stuff, but, you know.
I'm not a designer or engineer and I don't have a CNC machine
or whatever so what I do personally
is everything you can do in your home garage it's like I sit there like
a neanderthal with a with a
Dremel or a file or something
and you know take something existing and modifying it but as my
audience has grown and I have more help from you know actual partners
and brands I'm starting to
I'm starting to come with some ideas
and actually get the help to have them.
professionally and properly developed
and this is the the story with Faction Bike Studio. So
they're a brand that not many people know about
because what they do is that they help
other bike brands develop and design you know frames
and components and whatnot. So maybe
you're actually riding something from Faction Bike Studio
but you don't know it because it's
not their name on it.
So that is what they do and they are based in Quebec, Canada.
And LX Lab is actually, it's two companies.
So we have LX Sim and LX Lab.
And one side does all things related to, you know,
advanced engineering simulations and everything related to that.
And LX Lab is sort of like the prototyping workshop
where they actually make the prototypes.
So for this project,
Faction and their designers did the actual design of the rims,
and LX Lab did the manufacturing
of the four prototype rims that we did for the project.
And because from the start there were zero plans
of making this into an actual product hitting the
market, so obviously we were a bit limited
in how much resources do we actually pour into this.
And developing a rim from the ground up would have
been a huge undertaking.
So the rims, actually, we got some old carbon fiber.
29 inch plus mountain bike rims,
so they're actually strong enough for enduro riding,
so I can put them on my my 170 millimeter travel enduro bike.
It turns out 29er plus actually does have a use after all.
Exactly, exactly.
It's just that we were way wrong with the 2.8, 3.10 tires.
So yeah, essentially they're still quite, you know,
it's not as simple as just, you know, doing some
Carbon fiber sides and just glue them on top of it.
It still was quite the process to making the rims,
even though we had the base rim at the heart of it.
But yeah, it all worked out in the end.
So if I'm understanding this correctly,
it's an existing carbon rim, 45 millimeter wide.
And then what Faction or LX did is basically design
and manufacture a fairing, sort of.
Yeah, exactly.
You can call it.
It goes over top.
Yeah, so that is molded on top of the existing rim,
so I mean that's also a few of the questions I got about
the rims are like about the spoke count, it's 28 spokes per rim,
which obviously isn't optimized for aerodynamics, but this is because
we had to use an existing rim and those rims only exist with 28 holes.
And also about, since they are sort of seven-sided in the shape,
the arrow wave shape,
also got a bunch of questions about the spoke tension and whatnot,
but the spoke nipples, they actually sit on the...
on the sort of like internal rim the standard rim
so it's still the same spoke length all around for
for all four sides and it just holds
in the in the fairings where the spokes go through
but that's one of the things you know
when you think like oh yeah but how do you actually
managed to make the holes in the exact right place
in the aero fairing. So for example,
Faction had to build the wheels with the standard shallow profile rims,
3D scan the wheels,
and then design the the aero fairings
and use that 3D model to have the holes for the spokes
in the right place. So there are some things like
this that complicates it a lot.
Interesting. Okay. Interesting. To true the wheels,
let's say you had to add a bit of tension or something.
I imagine you're accessing the spokes through the underside of the rim.
The fairing is bonded on is what I'm getting at, right?
Yeah, exactly. So it's bonded on and I'm just using regular DT
Swiss Squॉर्क nipples that you access from the outside of the rim.
Yeah. And are you just using like
a foot-long valve extender to pump these things up?
Ha, ha, ha, ha, ha.
Sort of. No, so I mean, for testing reasons,
just to make it easy to swap tires. And honestly,
if I'm not racing, I'm happy with the marginal loss
in rolling efficiency. So I use a lot of
TPU tubes. So I mean, the rims can be set up tubeless,
but so far I've only...
I've been installing them with TPU tubes and valve extenders.
Yeah, okay.
I assume, because you're a mountain bike rim,
I assume these are hooked rims, of course.
But do you have any thoughts on hooked, hookless rims for gravel?
It's a touchy subject.
Careful what you say.
All right.
No, actually, the rims are hookless.
Yes, so...
But to me, it's like, honestly, I've sort of just dealt with it.
But, you know, my...
My main complaint on a personal level when it comes
to hookless is that I still have so many old super fast tires
that are not tubeless compatible and definitely not, you know,
like approved in any way for hookless that I would like to run.
It's like I have some old generation Continental Speed Kings.
They are like 460 grams and I swear.
on everything wholly that they
are faster than any gravel tire out there but you know you can't
run them on on hookless oh well maybe you can
but it's a bit of risk so so there's that aspect like
the compatibility aspect
and that i don't like about hookless otherwise i sort of get this you
know aero profile topic i mean to to get a better
And like transition between the tire and the rim and stuff like this.
Sure. I mean, if you're chasing marginal gains
and that's the only way to do it, then it sort of is what it is.
But I personally hope that there will be some sort of,
you know, I don't know,
micro hook system or standard so that it's not completely hookless,
but maybe not like the full on super thick hook that was in the past.
Yeah, I have a story. I have PTSD from a tire.
I've had multiple tires come off rims years ago,
not related to hookless at all, but I was on a road bike.
I got a front flat.
It all happened very quickly descending and the tire came off the rim
and I was doing 70 kilometers an hour, maybe.
Maybe.
That was it.
And.
The tire comes off the ******* rim on a road bike
and like I'm going through a corner and
like my feet blew off the pedals
and I managed to not crash somehow but when my feet blew off
the pedals like
I wasn't in control of anything and my ankles rolled
and the pavement wore holes through both
my Carnac shoes before I was able to stop
by like skittering off into a ditch. And like,
thankfully it was like a marginally straight section.
And obviously that has nothing to do
with today's modern, much better built hookless rims.
I understand that the hook doesn't really
I do understand that.
But mentally, you know, when you're descending on a gravel bike,
I just, you know, it still makes me nervous,
the idea of hookless, to be honest with you.
Yeah, but I completely get it.
I mean, my opinion with this is that, you know,
if there are marginal gains related to it,
like the aero properties, then there is a place for it.
On those specific wheel and tire setups.
So, for example, if you're building a triathlon or time trial bike
or super aero-focused build with really deep section rims or whatever,
I mean, sure, if there is an advantage, they could offer hookless.
But it doesn't make sense to do it across the range, to me.
I mean, because...
It's a little bit like in the mountain bike world, obviously you have
the heated discussion about headset cable routing and stuff like this.
And to me it's like, it's absolutely fine if you do it
on high end bikes that are still using, you know, wireless.
shifting and droppers and suspension and whatnot,
so you're essentially only routing a brake line,
a brake hose through the headset, it's no big deal.
But once you have it on entry-level bikes
and you start up having four mechanical cables
going through the headset, then I understand that,
okay, maybe not everyone will actually see the benefit here
or enjoy it.
And to me, it's a little bit the same with hookless,
that, you know...
They could have it on the high end
and like really specific stuff in that direction,
but I mean it doesn't really make sense to use it all around.
Yeah, that makes sense. Before we talk about the two bikes,
what is the next step with these wheels in this whole process?
Yeah, I mean, so the next step is shipping one set off
to hopefully get tested in the wind tunnel then,
and otherwise it's essentially just for me to ride and evaluate and,
you know, just, you know, enjoy them. So, like I said, it's...
I really went to the max with 45 millimeter internal.
I'm already thinking that, you know,
442 maybe would have been the better choice,
but I mean, that's something that I'll find out
when I get to ride them.
So now it's just the good part left, riding.
Yeah, yeah, exactly.
Okay, two bikes you showed at the Bespoke show in the UK.
I want to talk about this Scott scale, sort of.
Yeah, sort of.
I don't know.
So besides the gold paint job,
you apparently took the seat cluster from a foil, which is
Scott's aero road bike.
Is it, am I completely wrong, but is it upside down?
Did you flip it upside down and put it upright on the scale seat tube?
No.
So actually, well, the backstory is that obviously
with these air wheels, I wanted a bike to
match.
It was going to be based on the Scott scale hardtail
or gravel frame version then with a rigid fork.
And I just wanted to, you know, try and,
you know, add some aero elements.
I mean, if only for the looks, I mean, sure,
it's not going to be like raced at an elite level,
but it's funny if we can make it look cool too.
So what I did is that I asked Scott for a crash damaged foil frame.
So they shipped one off to me.
I cut out the sort of like seat post section from the frame
and then I did a matching cut out
in the scale mountain bike frame
so that it sort of fits together like Lego pieces.
And the reason why it's shaped like it is,
is that you have the integrated seat post clamp
at the front. So from the side it essentially looks like the letter P.
And this didn't look very aero, so yeah,
I took another piece of a crash damage frame, a bit of a seat stay,
and sort of like put at an angle on the front,
which created this shape that you see on this frame.
And then we just, you know,
wrapped it all in carbon fiber to, you know, make it work.
Oh, very cool. Does Scott just say yes to everything or do they,
does Scott ever say,
no, I don't think so. You shouldn't do that.
I don't think so. Actually I've only ever been,
I mean, I've had some really.
good dumb ideas over the years
but but so far the only note i've ever gotten is that
i was gonna build one bike with a with a flat bike
with a with a flat handlebar and
they wanted me to use a drop bar because there was already a flat bar
bike in the lineup with a different model name
so they wanted to avoid like the confusion like
okay what bike is he actually building is he building
the flat bar bike or the drop bar bike
So that is the only wish I've gotten from them.
And of course, to maybe put a disclaimer in there
to not strip the paint off your frame.
As you say that, it's cool, the relationship with Scott,
because to me it just shows that even on a really...
In a really big bike brand like that,
you still have some proper nerds and bike people working there
who actually enjoy seeing the wild stuff that I do.
So it took a couple of years to get started and gain the trust,
which is completely understandable because, you know, who am I?
Fine, you know.
chopping up frames
and should we actually be supporting this because as you can imagine,
I guess that the guys in the warranty department were a bit like,
hey, are you actually going to support him to destroy our frames?
Sometimes.
So...
But I mean, here we are a few years later,
and yeah, the bikes happen two ways, essentially.
Either it's them releasing a new model,
and they ask me, hey, you want to do something
cool with this new bike we have coming?
And obviously, I do, because it's a new bike, I want to do it.
And the other way is that I have some idea,
and they arrange a frame for me.
Yeah, I definitely do have to say that,
I mean, they...
There's a world where they say no to all of this.
Yeah.
Like most bike companies would say no to this, I would think.
And yet there's Scott that is just saying, hey, have at it.
Do you have access to their engineers?
Like, do you get any engineering help
from them at all with any projects?
So.
Up until now, I haven't really.
I mean, we did one big project last year where they actually helped
me develop a mountain bike handlebar with new ways of integrating.
We had the electronics hidden away like a SIM card on a phone
and stuff like this.
So it was a 3D printed aluminum carbon fiber handlebar.
That was essentially, I did a model in wood, you know,
because that's what I do and show them like,
hey, can we do something like this?
And they put their own design and engineering team on it.
So it's moving in that direction.
And I mean, that's sort of what I've been doing with Faction as well.
So hopefully we will do some cool things together because obviously
that opens up some doors for me to level up once again.
But the funny thing about the whole thing
is that sometimes we're sort of working in the same direction.
It's just that, you know, I can do it sooner than they can because,
you know, maybe they are working on some bike, you know,
three years away and I have no clue what it is and I have some idea.
It has been like that with integrated cable routing, you know,
they've been moving in that direction and we've managed to like.
We released similar ideas just months apart,
both having worked a few years on them.
But yeah, hopefully we'll work closer together in the future.
And I'm really looking forward to that.
Do you own these bikes?
Like when you're done with them,
do they go to Scott or do you have them in your garage?
Do you ride them?
What happens to all these crazy project bikes?
Yeah, so the really good thing about my job is that,
you know, I have my own business
and the bikes become...
my business is bike so so it's every bike is built for me to to ride
and that's like still the
sole purpose of the bikes and and why i build them
the way i do so they're not going to clients and
not something like that so it's it's all for me to ride so
so the only problem is that in in recent years you know
building up the business side of the whole Daniel thing.
I've been working way too much and riding
way too little. So that's why people don't really see
the bikes getting used as much as they deserve,
but hopefully that will change in the coming years as well.
Out of all your crazy creations,
what are you riding the most? You know, if you were,
let's say right now it was a nice, sunny,
warm day outside where you live. It's definitely not,
but let's say it was, and you were going to go for a good bike ride.
You could grab any of your bikes.
Which one would it be?
What type of ride would it be?
Also, the last few years, I mean,
I've been essentially going between my regular hard gravel,
like traditional gravel bike,
and some lightweight mountain bikes, which I used then, you know.
50% gravel and 50% trail, so you can do the fun loops.
and sort of like the
The thing about riding in Sweden
is that we have this huge forest industry,
so you end up having a lot of gravel roads being made just
to haul timber out of the woods,
and sometimes you need to link these up with some trail segments
and stuff like this.
So that is part of why I enjoy
these super light cross-country bikes as well,
Well, because then, you know, you can sort of combine the...
The trail and gravel aspect of it.
And that's sort of what I do with these new
bikes as well with the drop bar.
It's just that it focuses even more on the gravel aspect of the riding.
Yeah.
I'm in BC and I would say that logging is the best thing
that has ever happened to mountain biking and gravel riding.
I love it.
Exactly.
Actually, it's like...
It's the key to everything.
Yeah.
Give me those logging roads, boys.
Chop them down.
Yeah.
Yeah.
Am I safe to assume that you have a pretty nice workshop to work in?
Yeah, I mean, I do.
I have essentially my garage is my workplace.
So half of it is like a regular bike workshop setup.
And the other half is for, you know, sanding or painting or whatever.
So yeah, I have the full Park Tool
and Jagwire toolkits and things like this.
But this is a...
Fun side note, it was such a huge deal for me
when I actually bought my first proper Park Tool floor stand
with a big metal floor plate and everything.
I'm looking at it right now.
It's so good.
Growing up, essentially, in a bike shop,
and you got used to having that,
and sure, you sometimes had to work on your bike at home,
and you didn't have a nice work stand.
And I mean, that was like...
Almost like, ----, I've made it.
I got my own proper work set up.
So yeah, I have a really good workshop.
And obviously I needed to build the bikes,
but also since a big part of what I do is, you know,
shooting build videos, assembling the bikes and things like this.
So I also need a good setup for that.
Yeah, speaking of that, actually, before we started recording,
I'd asked you about the Scott bikes that you just showed
at the Bespoke show, and you said, oh yeah, they're going to come home,
and then I've got to take them all apart and make a video.
Yeah.
Can you explain that there's much more to this than just building up
a bike, taking a few photos, and riding it, eh?
Yeah, I mean...
Essentially, I'm my own media team as well,
because I do all the photos and video stuff myself.
And for every bike I build, I also record a build video
of it to go on Instagram and Facebook and such.
And sometimes the timing just doesn't work out,
because if you have a bike show coming up, it's like some sort of...
Really can't get away from that there
was always going to be stress ahead of the show
and you finish the bike
in the morning before you're leaving and stuff like this.
And this was the case with the two bespoke bikes.
So they were literally finished like
with no sleep hours ahead of leaving.
So I didn't have time to actually shoot the build videos.
So now when I got back home, I have to take the bikes apart
and only to reassemble them again just to get the video shoot done.
So, I mean, in the past, or like, you know, for, what should I say,
regular shop rats, I mean, you build the bike and,
you know, as soon as you get off from work or...
You're done.
You're done and just,
I'm going to ride this until it gets dark, you know.
But that's not the case anymore.
Now I have to do the video shoots,
the photo shoots while the bikes are still new and nice
looking and before they get used.
So usually there's a gap between a finished bike
and my first ride from a couple of weeks
to a month or something like that.
But still, I mean, I'm not complaining.
Stable of amazing bikes to ride.
So it's a good trade-off,
but it is a difference in mentality.
Yeah, exactly.
You're not just building bikes, dream bikes.
You're also a small business owner, Dangerholm.
Yeah, exactly.
As
As weird as that feels sometimes.
Yeah, yeah.
a
In your workshop,
do you have a 3D printer or a little mill
you
or do you do anything like that?
So funny thing is that way, way back in school,
very
I actually studied design a bit because my dream was to study
industrial design and work in car design and stuff like this.
much.
But yeah, school wasn't that good.
And as soon as I graduated, I was working full time in the bike shop.
And that was, you know, how it all ended up.
But the thing is that I never really like got around learning.
CAD design or keep up with what I learned in school.
So at this point, you know, I work with paint,
essentially, if I do anything.
So
So for all these bikes that I do,
I never have any like paint scheme designs or anything like that.
It's all just in my head and I paint and pray.
And hopefully it looks good when I assemble it.
So no computers for me.
Yeah, exactly.
I like it.
Yeah, I like it.
Okay, before we wrap up here,
I'm going to ask you a question.
I'm sure you must have thought about this before.
Money and time, no object.
Let's just say you have all the money
and you could push pause on the time.
What kind of project are you doing?
What is it?
Oh, that's a good one.
I mean, the thing for me is that
Of course, it's just not money actually buying existing parts,
because to me, when I get that question, it's like,
okay, what parts could I have developed?
I mean, in sort of like a spirit with the rims and stuff like this.
So at this point, you know, I would just like to continue on this path
with a sort of like...
Gravel, mountain bike, aero, fast hybrid stuff,
because obviously the frames I'm using now,
even if I modify a seat post section,
the frame itself isn't very aero or aero looking.
And also there will be geometry changes
that I would like to see, like perhaps, you know,
having the bottom bracket a bit lower and things like this.
So, you know, developing sort of like
the ultimate gravel hybrid sort of bike, you know,
Blending these two categories together, that would be the dream.
Or I would simply, you know, call some cool, I don't know,
I would love to at some point, you know.
go as crazy but with some steel frame
or something like like this or you know maybe you know just
have some fun you know just get a Scott mountain bike frame
from the 90s and weld on a 29 inch
rear end and some stupid stuff like this so it's either like
the performance based project or it's
like the the creative stuff that appeals the most to me.
Yeah, it almost sounds like you would want
Even deeper, even like more from scratch and have more control,
you know, like gravel bike geometry.
Yeah, but it's a rabbit hole.
Yeah.
Yeah, exactly. Exactly. Yeah.
Okay. Okay, Gustav. Thank you so much for your time.
I am going to reach out to you again after you've ridden
these wheels a bunch of times.
And I want to know how they feel.
I want to know about those aero gains.
And I want to know if anything production
wise might come for them way down the road.
Who knows?
Thanks a lot for having me.
All right, everybody.
This has been a good podcast with Gustav Gullholm,
a.k.a. Dangerholm, talking about his crazy wheels and bikes.
Let us know what you think in the comments below,
and we will see everybody next episode.
I'll see you in the next episode.
Bye-bye.
