Transporting heavy tanks: Techniques used by the US Air Force

Fluctus
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Oct 24, 2026
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The United States boasts
enormous military power.
It's hard to name countries that can match
the United States in military prowess.
When it is mission time, the ever-ready force gets
its manpower and equipment ready
at a moment's notice. For a mission that can
be as far away from U.S. soil as possible,
it uses several of its workhorses, such as the C-17,
to move heavy weapons and artillery.
The C-17 might only
be 174 feet long
with a 170-foot wingspan,
but it can carry up to 85 tons of payload,
including a fully loaded M1 Abrams tank.
Nicknamed the Globemaster,
the C-17 is designed for the rapid strategic delivery of troops and
cargo. The payload capacity
of the C-17 comes from its four fully
reversible Pratt & Whitney engines.
Each of its engines can deliver
a mammoth 20 tons of thrust.
It made its maiden flight on September 15, 1991,
and the first production model was delivered to what is now known
as Joint Base Charleston in South Carolina on June 14, 1993.
The aircraft is operated by a crew of three,
comprising the pilot,
the co-pilot, and the loadmaster.
This cost-effective flight crew is only possible
because of its advanced digital avionics and cargo systems.
The cargo transport aircraft has high-lift wings and externally
blown flaps that allow it to operate on small, austere airfields.
Cargo is loaded onto the Globemaster through a large aft door
that accommodates military vehicles and palletized cargo.
Loading an M1 Abrams tank on a C-17 is an arduous task.
Accurate loading is critical to flying out the massive 70-ton tank.
Often, the ground and maintenance technicians assist
with this complex cargo loading.
To reduce friction with the floor of the aft door,
the crew can use pallets of wood as a foundation for the tank's wheels.
The tank is gently driven into the cargo bay
through the large aft ramp and door system
while carefully managing the tight floor space and alignments.
The ground crews can be seen taking great care
to secure the tank to the cargo bay.
This prevents the heavy weight from shifting during flight.
Otherwise, it could affect the pilot's ability to maneuver properly.
At the destination, the M1 Abrams tank can be offloaded
in a similar manner to the way it was loaded.
The tank can then be transported by ground vehicle
for immediate deployment on the battlefield.
As a frontline transport aircraft,
the C-17 is also required to carry several vehicles
to and from different strategic positions.
It can carry the military Humvee, a lightweight, four-wheel-drive
tactical vehicle that can carry a variety of military hardware.
The C-17 can carry the Humvee in two side-by-side rows.
Eight Humvees comprise one deployment load.
With its massive 85-ton payload capacity and about 1,600 square feet
of the cargo bay, the C-17 is ideal for airdrop operations.
It can impressively drop Humvees
and other vehicles from an altitude of 5,000 feet.
The Humvees are driven into the cargo bay through
the ramp and the aft door.
There are several attachment points
that are used to secure the vehicles in place.
This prevents them from shifting during takeoff or landing.
After the vehicles have
been secured in place,
the aft door will be closed until the aircraft gets to its destination.
At the drop position,
the pilots must achieve
a precise calculation
of the adequate airspeed
and altitude needed for an effective drop.
Upon nearing the drop position,
the C-17 opens its aft door and lowers its access ramp in flight,
and the Humvees are ejected.
The floor rollers make
the extraction process easy
and efficient.
At the end of the ramp, each parachute cord attached
to the cargo bay is removed as the
heavy vehicles descend slowly.
The Humvees are safely inserted
into the field within
seconds from the drop,
ready to be used. The C-17 set
a world record by deploying an
85,000-pound jumbo test vehicle
from more than 25,000 feet.
The accomplishment was significant,
as the C-17 generally only performs airdrops
with weights of up to 60,000 pounds. In fact,
many special considerations had to be made
to ensure the aircraft could handle the process
from a structural standpoint. In some situations,
however, the Humvee or other heavy equipment
might need to be moved from one place
to another faster than it might take to transport them by
road. And indeed, the U.S. military uses
an ingenious method for this purpose, known as
sling loading. This process involves attaching
the vehicle to the underside of a helicopter.
The helicopter used must have heavy lifting capacity,
such as the CH-47 Chinook. The loads
are attached using a lead line and a swivel.
In addition, there is a special hook underneath the
fuselage that connects to the swivel that carries the load.
Ground troops will attach the heavy
cables to these hooks
before giving clearance
to the helicopter to move
the vehicles. Here,
the CH-53E Super Stallion is used to carry a wide range of payload,
including two Humvees.
The Super Stallion incorporates GPS,
Doppler radar, and sensors.
It is equipped with three powerful
engines, carrying 27,000 pounds of payload
with its external hook over 50 miles and back.
It also has
an extendable front refueling probe
for refueling the helicopter while in midair.
To do this, it uses a drogue refueling system
that consists of a 50-foot-long rubber hose
connected to a drogue. During aerial refueling,
the pilot slowly maneuvers the helicopter to
connect its refueling probe
to the extended refueling drogue.
Incredibly, the refueling
system can transfer up to 2,000 pounds of fuel
per minute. This process comes with a bit of a
challenge since the movement of the payload can affect
the stability of the helicopter.
At the Marine Corps Base Camp in North Carolina,
the U.S. Marine Corps tested the CH-53K,
one of the best heavy-lifting
helicopters. In fact,
the CH-53K King Stallion has upgraded
properties over the CH-53E, and it is currently
the largest and heaviest helicopter in the US
military.
This new helicopter's central loading hook
can even be used to lift up to 36,000 pounds
of equipment,
which is 30% more than
the Super Stallion can
carry. Here you can see
the King
Stallion easily lifting a light
armored vehicle using a sling load.
It can also hold up to 30
troops, and has a computerized
fly-by-wire system
for semi-autonomous piloting.
Indeed,
the versatility of the C-17 allows the Army to quickly insert troops
and equipment into
the frontline battlefield. When combined with
the sling-loading capabilities of heavy-lift
helicopters like the Super Stallion,
troops on the ground can be assured of rapid close support
whenever it is required.
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