45km/H Twist Car!

Twist Car Electric Conversion – Full DIY Build
In this video, I converted my son‘s old twist car into a high-performance electric ride. I bought this cheap, no-name twist car back in 2021. It served him well for a few years, but now that he’s grown up, it’s been sitting in the corner collecting dust.
Instead of throwing it away, I decided to give it a second life — as an electric vehicle. And I wanted speed.
Here‘s what went into the build:
Motor: High-torque brushless outrunner motor with strong magnets
Controller: 1500W rated
Battery: DeWalt-style 20V lithium tool battery packs (two in series for 40V total), custom-built with low-internal-resistance 21700 full-tab cells
Chassis: Custom steel plate frame, welded from scratch
Rear suspension: 4-link setup with coilover shock absorbers — a classic and effective solution
Rear drive: Belt-driven directly from the motor to the rear wheel
Front suspension: Not installed due to space constraints (the twist car is just too small)
Steering: Custom DIY rack-and-pinion steering system — couldn‘t find anything on the market that fit
Brakes: Cable-actuated disc brake — works surprisingly well
Differential: Not included — the body was too compact to fit one
The final result?
Exceeded all my expectations. The steel frame is rock-solid — even an adult can ride it with confidence. Steering is precise with zero play. And the motor? Absolutely punchy. With an 80kg adult on board, it hit 45 km/h without breaking a sweat.
This little twist car is faster than I ever imagined. Hope you enjoy the build — let me know what you’d do differently in the comments!
#TwistCar #DIY #EVConversion #BrushlessMotor #ElectricVehicle #CustomBuild #Upcycle
