How American Farmers Harvest 1.6 Billion Pounds Of Celery by Machine | Farming Documentary

ORGANIC FARMING
21 followers
Comments are disabled for this video.
Did you know that each year American farmers grow and harvest more than 1.6 billion pounds of celery?
Not only crunchy and sweet, celery is also a rich source of fiber, vitamin K, and many
important nutrients, contributing to improving health and enriching the flavor of dishes around
the world. Let's explore this vegetable's exciting journey from lush fields to dinner tables, where
each plant is meticulously harvested by dedicated farmers. To ensure optimal growth and high yield,
the soil is loosened using specialized machinery, allowing roots to anchor and expand easily.
Weeds and plant residues are removed to reduce nutrient competition and minimize pest risks.
Next, the field is leveled and arranged into rows, promoting uniform growth and efficient irrigation.
This preparation process ensures seedlings receive adequate nutrients
and ideal conditions for strong development.
Planters play an important role in this period. Workers place the seedlings in the tree-holding
trays on the machine, then the rotating disc and planting groove system automatically brings
the trees to the ground at the correct depth and distance. Thanks to this mechanized process,
trees are planted evenly, optimizing area and ensuring good development.
Using these mechanized systems, farmers can plant thousands of celery plants per hour,
significantly reducing labor costs and increasing production efficiency.
Throughout the growing season, celery plants need careful care to grow well
and produce a quality harvest. An irrigation system provides the right amount of water,
while a nutrient management plan ensures plants fully absorb minerals.
Farmers also use organic or synthetic fertilizers to promote growth.
Pest monitoring is carried out regularly, combined with integrated pest management
methods to minimize risks. Celery is typically harvested when it reaches a height of 12 to 18
inches, has sturdy stems and is bright green. Thanks to modern agricultural technology,
the harvesting process becomes quick and precise. In California, advanced harvesters help improve
productivity and ensure product quality. These machines are equipped with sharp horizontal
blades that cut close to the root without damaging the stems and young leaves. Smart sensors ensure
each row of plants is cut evenly, maintaining optimal freshness and quality after harvest.
Although mechanical harvesting is very efficient, manual labor is still necessary,
especially on small farms or with high-end celery. Currently, many farms apply semi-automatic
harvesters, where workers cut celery by hand but are supported by an integrated conveyor belt,
helping to quickly transport it to the processing area, reducing heavy labor.
Some machines also have high-pressure water jets for pre-cleaning and can assist with
packaging right in the field. Combining machinery and manual labor helps increase productivity,
while reducing wastage and keeping celery fresh longer. For high-end products, manual
harvesting is still prioritized to ensure beautiful appearance in accordance with retailers' requirements.
These innovations help farmers maintain consistent quality while optimizing production.
After harvesting, celery is transported to modern processing facilities,
where it undergoes a series of steps to ensure it meets the highest standards.
First, high-pressure water jets remove any remaining dirt.
Next, the celery is carefully sorted and inspected,
with damaged or substandard stalks being discarded.
It is then trimmed and cut into appropriately sized portions based on its intended use.
Finally, the celery is freshly packaged, ready for distribution and delivery to consumers.
Another product that can be harvested from the celery plant is celery root,
celeriac. Unlike regular celery, which is grown for its stems, celery tubers are grown primarily
to harvest the swollen roots, which have a unique flavor and are rich in nutrients.
This type of tuber is often harvested using a specialized machine,
which operates similarly to a sugar beet or carrot harvester. These machines use blades
or tuber lifters to gently loosen the soil, then pull the tubers out of the ground without damaging
the skin. Then, the celery tubers are transported to the factory for further processing and packaging.
After harvesting, celeriac is sent to a modern processing system,
where it undergoes cleaning and sorting to ensure quality. The process begins with
transporting the roots into the cleaning system, minimizing damage. Next, they undergo preliminary
cleaning, followed by soaking in water tanks to remove soil clinging to the surface.
A high-pressure water spray system then eliminates remaining impurities,
ensuring thorough cleaning before further processing.
Finally, the celeriac undergoes a gentle polishing process,
leaving the surface clean and smooth before being packaged in various formats,
from retail products in supermarkets to bulk supply for large-scale food processing.
We invite you to share your thoughts and questions in the comment section below.
Have you ever visited a celery farm or witnessed the harvesting process?
Do you prefer fresh celery, whole or pre-cut and packaged?
Tell us what agricultural topics you would like to explore in the next documentaries.
Thank you for following. Don't forget to like and subscribe
to the channel to continue exploring the world of agriculture.
Welcome to an exciting journey into the world of apple farming,
where modern technology seamlessly blends with traditional cultivation methods
that have endured for centuries.
Today we will take you through the process of growing millions of apple trees and producing
crispy, freeze-dried apple snacks. Let's dive in and explore together.
To produce millions of apple trees, the process must first begin by planting a large number of
saplings. These saplings are carefully selected from popular apple varieties that grow rapidly
and play a crucial role as the foundation for the formation of future apple orchards.
They are chosen not only for their growth potential but also for their resistance to pests
and adaptability to various climatic conditions.
After planting, the saplings will grow for several months until they reach the required maturity
and are ready to enter the next stage of the process, grafting.
Once the saplings reach maturity, all of their leaves will be removed
and the trees will be transported to the factory to begin the grafting process.
At factory, the roots of the saplings are carefully washed,
ensuring that no dirt or harmful bacteria remain
to prepare them for the next step in the grafting procedure.
Meanwhile, branches from high-quality apple varieties are collected from nurseries.
These branches, after being carefully selected and meeting strict standards,
are grafted onto the seedling stems.
The grafting process is not only a method of producing new trees but also an effective
way to preserve these high-quality branches for long periods when they need to be exported
or transported to different locations. To ensure that the grafted parts remain
intact during transport, the branches are carefully wrapped in wax.
Once the grafting process is complete, the seedlings are moved into storage,
where they wait until the appropriate time to be planted in apple orchards.
These grafted seedlings are then taken to large orchards, where they continue to grow vigorously,
eventually maturing into fully developed apple trees ready for production.
Today, planting apple orchards is more efficient than ever,
thanks to significant advancements in technology and agricultural machinery.
The tree planting process has now been highly mechanized,
with advanced equipment that helps till the soil, aerate it, and prepare it thoroughly.
Once the soil has been meticulously prepared, farmers start placing the grafted branches
in the designated spots in the orchard. Following that, automated machines take
over the rest of the planting process, from compacting the soil, watering,
to ensuring each tree is planted in the correct position, and to standard.
This mechanized approach accelerates the orchard setup process,
allowing farmers to plant more trees and expand the cultivated area quickly.
After the grafting process, apple trees require one year of care before they start to bear fruit.
During this time, farmers tend to the trees, ensuring they receive sufficient nutrients,
water, and protection from pests.
Additionally, pruning and closely monitoring the tree's development are essential.
The success of the apple orchard depends heavily on this stage of growth and care.
Finally, the most anticipated time arrives harvest.
Farmers can harvest apples by hand, carefully selecting each fruit at its perfect ripeness.
Each apple is picked with care, ensuring its freshness and high
quality before being transported to storage or shipped.
Additionally, apple harvesting has seen significant advancements
thanks to the development of automated harvesters.
These machines have revolutionized the apple industry by automating the harvesting process,
making it faster than ever before.
The automated harvesters work by using real-time imaging to identify
and pick apples at their optimal ripeness.
Equipped with sensors and cameras, these machines selectively harvest
only the highest quality apples, ensuring minimal damage to the fruit.
One of the standout features of these automated harvesters
is their ability to operate 24 hours a day, even at night.
This continuous operation boosts efficiency, allowing farmers to harvest entire apple
orchards in much less time compared to traditional methods.
After the apples are harvested, they are immediately washed and sorted to ensure
that only the best apples move on to the next phase.
In addition to being used to produce apple juice, apples can also be processed into other products,
such as freeze-dried crispy apple snacks.
This is a fantastic option for those who enjoy the convenience and natural flavor of apples,
while retaining most of the nutrients and sweetness of the fruit.
First, the freshest and best quality apples are carefully selected from reliable sources.
These apples are then subjected to a bubble wash process, an essential step to remove dust,
bacteria, and any other impurities that are invisible to the naked eye.
Afterward, the apples are trimmed and cored to remove
any inedible parts, preparing them for the subsequent stages.
The apples then go through two more rounds of washing to ensure cleanliness and hygiene,
meeting the strictest food safety standards.
The next step, and the most critical in this process, is freeze-drying.
Over a span of five days, the apples are frozen at extremely low temperatures,
followed by the removal of water using vacuum drying technology.
This process not only preserves the natural sweetness of the apples,
but also retains most of the nutrients, while giving the snack its signature crunch.
After freeze-drying, the crispy apple snacks are carefully packaged to protect them from
external elements, ensuring long shelf life while maintaining their fresh taste.
After the freeze-drying process is completed,
the crispy dried apple products are carefully packed.
Each apple slice is meticulously inspected to ensure there is no damage
or contamination before packaging.
The packaging is done in specialized containers that
protect the product from external environmental factors.
As a result, the crispy dried apples retain their natural crunch and essential nutrients
throughout the storage period, meeting the long-term consumption needs of consumers.
At the end of the journey exploring the apple growing and crispy dried apple production process,
we can clearly see the perfect combination of modern technology and traditional farming methods.
From planting to harvesting and processing,
every step is carried out precisely to deliver the highest quality products.
If you find this video helpful, don't forget to like and subscribe to follow more agricultural
content. What do you think about this production process?
Leave your thoughts and share which part you liked the most in the comments below.
you
