We're picking right back up on our Legend Dairy Goat Barn Container roof awning project, we move to the next steps - setting & prepping posts, installing the main beam, and fabricating custom brackets to attach the rafters to the side of the container.
hi Welcome to our roofing project oh man
we're jumping into it the last time you
saw us we poured those concrete peers
set the Sona tubes with the brackets and
now as you can see behind us we've
already kind of got started uh setting
the post yep sometimes we need to
prepare and uh plan things off camera so
that we aren't fighting constantly well
this is we've never done anything like
this before oh yeah we have we've done
Roose see we're already arguing so
here's the deal
the legendary goat Barn container is our
daughter adeli's dream of rehabbing a
shipping container into kiding stalls
feed storage and a milking room we've
spent the last several months building
out the inside adding secure field
fencing and now we're kneee in the last
major part of this project the awning
roof here's what we've done off camera
we're just going to catch you up to
speed okay so we have 6x6 8ft tall post
which go into the brackets that we
already set we went ahead and set those
up we got them
Plum and level parallel with the
container the rest of the morning we've
spent trying to figure out the pitch of
the roof it was supposed to be a
212 but here's the problem it's my dad's
fault no it's nobody's fault it's just
the container's only 8 ft high and when
you pitch down things get really low so
we're cutting it really close especially
for our LVL which comes down another
foot it's fine for you mhm it's good for
her I might have to duck a little do you
want to to show them what we need to do
now no well here's what we're going to
do next right we've got it all ready
we're going to Mark what our actual
lines will be cuz we got to cut the tops
off all these and we have to notch them
out for the LVL this is a very important
step because uh these are large 6x6 foot
posts and they weren't cheap we've only
got five of them we don't want to mess
them up so we're going to do it off
camera and come back and it'll magically
be
done okay sounds great you will see that
we have two stream lines this line is
set from the same distance from the side
of the container to this line and from
the other side of the container to the
line and that's what we brought our post
up to so that everything is perfectly in
line and then we have the second line
here and that is showing where the top
of our LVL is going to be going so we
just wanted to check the height and make
sure everything's right before we you
know start cutting 6x6 figure out the
pitch and all that stuff yeah it helped
us visualize the pitch we were able to
like pull the board up and be like okay
this is going to work or this isn't
going to work we did make some minor
adjustments what we need to do next is
Mark where this line hits every single
post down the line I'm excited I get to
use saws and chisels and uh yeah it's
going to be a good
[Music]
day I'll kick it
[Music]
[Music]
[Applause]
[Music]
don't look at
that so professional so such
professional
[Music]
[Applause]
[Music]
[Applause]
[Music]
see how cool that was that was really
cool kicking a door it was really cool
Jack did you get your angst out your
teenage
angst all of our five posts have been
cut to the right height now we have made
uh an adjustment on our saw to go one
and three
what was it 1 and 3/4 deep I'm just
going to make a series of cuts from this
Mark where the LV will sit we'll chisel
this out and that way our Lil has a
ledge to sit on and it's super secure
it's going to be a good
thing is it a good thing babe it's a
good thing yeah you I just want to screw
it to the front of it no that didn't
give it any strength that is not secure
[Music]
kind of hard to
tell looks pretty good to it looks good
to me
yeah it looks real good okay
n
[Music]
I made Jonathan take over the
saw yeah and the last one you were like
you're putting them too close together
so I didn't further part apart and then
you were like that's too far apart yeah
you didn't do them just right I can't I
can't win can't win they should be
approximately 330 seconds apart
uh-huh these are too far apart no
they're not these are the perfect
distance when we get get the tape
manager out uh-huh you will find they
exactly
3328 of an
inch
eight done yet I'm not even a quarter of
the way
through why
not cuz lbls are tall
[Music]
babe I don't think it's a good idea
everything's going good we're it's going
great
[Music]
that's not how you do it that's how I do
it be so
disappointed just just getting that
little loose stuff off I'll do it
a okay we did it all the pieces are
notched and ready to go however we do
want to make sure that we burn these
pieces of wood because they're going to
be exposed to the sun then we'll scrape
all the Ash off and then we'll seal them
with an exterior oilbased
stain so that's tomorrow thanks welcome
[Applause]
home
thanks you're doing great
[Applause]
good
[Music]
[Music]
job stronger
[Music]
is stronger than
[Music]
good morning friends you saw last night
Ashley uh got these all prepped for
install today now what we did so we've
done this for a bunch of other projects
but I'll explain it again really quickly
um we always buy untreated Lumber
because we don't like the stuff that
goes into pressure treating especially
because this is going to be in with the
goats we don't want those those
chemicals and that stuff leeching out
over time so we just got regular 6X
sixes but what we do here in the desert
to preserve this wood because wood here
in the desert it dries out it curls it
does all kinds of crazy stuff um it does
not last essentially in its native form
so what we do is this this technique
called shugi bon right Shuki boning is a
Japanese technique usually done with
cedar but we just do it with whatever
wood we can get here and so we will burn
the wood so we Char it and then we brush
it and we brush all of that Char into
the cores of the wood and we seal the
outside with um an oil in the past we've
used boiled linseed oil with a little
bit of mineral spirits we've really
taken to uh this thing called Australian
Timber oil uh we just like the color we
like the way it goes on and um over time
you know the Sun is going to beat this
and some of that color is going to go
away it's really easy to come back with
that and kind of restain it get it back
to its original color and reprotect it
without having to do the whole burning
thing all over again so these are
prepped and ready to install but before
we do that we have these big lvls that
we're going to be installing uh into
those notches like we talked about
yesterday we need to paint those we
don't want to burn you don't want to
burn an LVL because it's just a bunch of
pieces of plywood all glued together
wouldn't be good for it so we're going
to paint those to kind of match this
want to have all that prepped before we
start installing
[Music]
[Music]
[Music]
[Music]
a
[Music]
you see how fast stuff dries in the
desert it's already dry down
there get the second this will be dry in
like 3
minutes just pretending I'm a
tractor with
[Music]
for all right the time is come we're
going to put these posts back in place
got our String Line run again we're
going to make sure they're all Plum
where they should be we cut them all to
the right height so we had to make sure
we kept track of which one went to which
post because everything's a little bit
different and once we do that then we
should be able to set L well okay so
here's the thing when we did this before
we just screwed in a few screws to hold
it in the bracket to get our
measurements since we're going to be
putting the LVL up we are going to brace
all these posts with 2x4s um so that'll
be part of the process we'll get all
that braced then we'll ring the LVL over
then we'll put it up and putting the
proper screws in yeah big lag screws
yeah we'll do it all right this time um
since it's permanent we're doing the
permanent Roofing stuff it's
[Music]
exciting me who
just
see fin
made together
I leave it I
always bre it why
I put this together
[Music]
me who
just
see fin made it
better it's fin back
[Music]
[Applause]
[Music]
the bre
[Applause]
put this together
[Music]
[Applause]
[Music]
[Applause]
[Music]
[Applause]
[Music]
[Applause]
[Music]
[Applause]
[Music]
[Applause]
[Music]
lift up and overlip and slide watch your
hands keep
going okay hold on Cut close but I know
it's not perfect so you look got it make
sure it doesn't flop back do I need to
make a cut I think you're going to have
to make a
cut up the
heavy all right
ready go down your way okay keep
going keep going
oh too
much it needs to go down your way just
to hair h a little
more right
there jet can you go hold dad's side so
you can screw it in
[Music]
[Music]
all right last one's going up let's do
it wait I got to paint the edge
no I got a
p we ready here we
go who whoa go your way hold on hold on
getting run into the fence okay push it
my way your way right there you're on
excellent work
team that one went up well
[Music]
[Applause]
easy
five
6,000 dang it about I'm impressed well
you definitely bought the biggest
brackets you could didn't you I did and
they came with h they came with so these
are Simpson strong tie brackets and they
came with Simpson strong WR um screws
eight of them each side well is it eight
per
side no yeah six eight there's six one
two three seven seven screw wow we
cannot count today okay there's seven
really heavy duty screws in every side
of this post so 14 screws I mean we were
just putting the deck screws in to where
we could adjust the post when we needed
to these are not what you should they're
coming out we're putting the real ones
in earlier jet did seven Pull-Ups so
Jonathan has to see if he can beat him
this is how it goes all
ready one
two three
4
5 6 uhoh getting tired seven uhoh
eight nine
a is well your chin didn't go above the
nine and 3/4
one
two three three plus seven that was it
there you go okay so the next step is
the other thing we've been dreading is
figuring out how to attach our Rafters
to The Container so here's what we're
going to do we've got really heavy duty
angle iron 2x3 2x3 angle iron um we're
going to be
cleaning this we're going to be welding
it on right below this lip we're going
to drill two 5/16 holes in there and
then we're going to pull put the rafter
right up in there drill holes in the
rafter bolt it in with nuts and washers
and all that stuff um I think we're
going to get some help with the welding
part of this I don't think our welder is
cut out for like big structural joints
like this by our welder he means me no
no no I'm talking about the welder
seriously I just don't know what I'm
doing so it's structural I want to make
sure I have somebody who really knows
what they're doing also I do think one
with gas is going to give us a lot
better strength it's going to be a
bigger wealth and yeah um so anyway
before we get help with that um we're
deciding where we're going to do these
we are limited by The Ridges obviously
so the way it's working out is we're
doing every other Ridge there are some
spots where it's going to be a little
tricky so above the windows here you can
see our seven in piece that we were
going to
use Too Tall um so we may have to cut
these an inch shorter so that they'll
fit there shouldn't be a problem we can
you know the bolts are not going to be
right on the edge so we can move the
bolts in and the 2x4 can come out just a
little to offset that so anyway um we've
got all this angle iron I think we're
going to go ahead and make these Cuts
cuz we've measured all the way down and
we know how many seven iners how many
six Ines and there's a weird one down
there where like a big dent in the
container um we're going to cut all
those and then I don't know if we're
going to drill these ourselves I feel
like that would take forever so we may
go to a friends to drill press
it it's bringing back
[Music]
images we're making our away at long
last feeling like a new day
[Music]
well we got a new toy uh like we
mentioned we need to put bolt holes in
this angle
iron um I wasn't about to drill all this
by hand so we only got a cheap uh drill
press from Harbor Freight it's actually
working pretty good we've gone through
about 10 or 15 of these so far um so
we're putting our 5/16 holes in uh and
then that way Bo will be ready to weld
stuff tomorrow
[Music]
all right we're back out this morning we
have all I think it's 23 or 24 brackets
that are cut I have the holes drilled in
them but we need to clean them up before
we weld them uh you can see little rusty
been sitting out uh in the elements for
a little bit like we said we're really
worried about just making sure this is
structurally sound so we're going to
definitely clean all this stuff off so
we can get really good solid welds this
is the the unglamorous part of uh of
metal working is just the cutting and
the grinding and the cleaning and then
the welding and then the cleaning again
and um just a lot of tiny little steps
so I got a lot of these to do let's get
started
[Music]
he
[Music]
[Music]