noc18-mm14 Lecture 29-Exchange Current Density

IIT Kanpur July 201
20 followers
Dec 3, 2023
Numerical problems on corrosion rate, exchange current density.
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okay let's continue our discussion on
kinetics of corrosion and today we'll
have lecture 29 and we'll continue our
discussion on kinetics corrosion
now if I recall our last lecture we
started this problem and then there we
address the first part we had to
calculate the corrosion rate in the form
of MD D by using the corrosion current
density what is provided to us and then
we found out and we have actually did
little bit of conversion of units and
then we got the value which is 13 point
0 1 M DT now we have to find out the
corrosion in the form of MP y there are
two ways one is you once you know MD D
you can convert that MD D into milli
inch per year or you can start with the
basic equation which is corrosion rate
is equal to I
a M here M is nothing but the SN and F
into Rho s n and Rho is the density am a
SN is basically the atomic weight of tin
and then we can write it as 2 point 4 5
into 10 to the power minus 6
it's basically ampere per centimeter
square now I will write it directly in
terms of Coulomb per second per
centimeter square so this is Coulomb per
second per centimeter square weight is
atomic weight is one one eight point
seven one gram and n is equal to 2 F is
equal to nine 6500 Coulomb into Row the
row of SN is equal to seven point three
one gram per cc or centimeter cube so
seven point three one gram per
centimeter cube now I could see that
this one will get we can can cancel out
Coulomb Coulomb can be cancelled out and
this gram gram also would get cancelled
out so you are left with two point four
five into ten to the power minus 6
divided by into one one eight point
seven 1/2 into nine six five zero zero
into seven point three one gram per
second now we have to convert this gram
per second into milli inch per year
so one second equal to 365 a year
consists of 365 days each day consists
of 24 hours and then 60 minutes and each
minute 60 seconds so this much here now
one centimeter we can convert one inch
equal to 2.5 4 centimeter so one
centimeter equal to 1/2 point 5 4 I can
make it milli inch
by putting here thousand because one
inch is equal 2000 million ch so now I
will put these values here so 2 point 4
5 into 10 to the power minus 6 into 1 1
8 point 7 1 in 2 divided by 2 into 9 6 5
0 0 to seven point three one in 2000
sorry we made a mistake head should be
centimeter because only this part is
left out so thousand by two point five
four so that is one centimeter equal to
thousand by two point five for milli
inch and then one second is equal to
this much here so par second so that
means this will be multiplied here so
this much
inch per year so this becomes million
per year or so we could see that we can
express the corrosion rate by using the
corrosion current density and then we
can convert it into either MTD that
means gram per area part weight loss per
area per unit time and also we can
convert it into MP Y which is milli inch
per unit barri per year so we can
convert it into uniform as well as
localized depending on the surface
nature of that particular metal in that
particular corrosion corrosive
environment so now let's get into little
deeper into the current density part now
we have already started mentioning this
particular term called i0 which is
nothing but exchange current density and
this has a relation with I know if I try
to look at this particular reaction
and if it reaches equilibrium and before
it reaches equilibrium so then this is
anodic this is cathodic so this
direction we have cathodic reaction and
this reaction sorry we have just
reverses this would be cathodic and this
side would be anodic now this is
reduction the forward reaction and the
backward reaction is the oxidation
reaction or corrosion reaction now if I
see the cathodic part if I see the
cathodic part the rate at which
electrons are consumed if we express
that we can convert it in the term of IC
or the current per unit time for any
time or equal to charge
it's not current it's basically charge
per unit time is equal to current and
this current is involving cathodic
reaction so that's what we call it as
cathodic current now if we divide this
particular particular reactions let's
say this is the metal surface on top of
which the cathodic reaction is taking
place so we can divide this area and
then we will get or a a is nothing but
area divided by area a so I get cathodic
current density similarly on the
analytic side we can get anodic current
or charge in the form of electrons
generated divided by time and then if I
divide it by area of the anodic surface
we get anodic current density i we will
try to term it as IC and this one would
be IA now this is IA this is IC now we
will talk in terms of current density
only because we have seen the rate at
which this deposition or dissolution
that will be directly proportional to
the their mass loss per unit area per
unit time or mass gain per unit time
must deposited per unit time per unit
area that we have already noticed not in
the form of current because current will
not give us the actual information
because it doesn't involve the area into
k it doesn't doesn't take the area into
consideration now so this reactions m n
+ + NE m this reaction is taking place
simultaneously and then they will reach
equilibrium so i see i
now if I consider this particular
direction the current density to BIA
so the reverse direction which is
cathodic reaction rate is why we shall
mention it in the form of minus IC now
this minus sign indicates the direction
this negative sign indicates direction
only of current flow it doesn't tell
that that current density is actually
negative magnitude is positive but
negative means it's flowing opposite to
the an OD current so whichever you take
to be positive the other one should be
negative but our what we'll take it
ia we'll take it as a positive current
and I say we'll take it as a negative
current so that means it's flowing
opposite to the an OD current now when
they reach and also we see that this is
proportional to the deposition rate per
unit area per unit time and this is
proportional to dissolution rate per
unit area per unit time so the rate of
corrosion rate
since they are taking place at a
particular temperature and pressure and
they will reach equilibrium because if
we consider time and the rate and if we
tell the srate in the form of AI then
initially if we consider if we say that
our particular solution has a m-- n plus
iron so once I dip this particular metal
into that solution at a particular
temperature pressure see this metal will
start depositing and at the same time
opposite process would also start so now
if I consider that this is the initial
concentration of initial rate because
since metal and concentration is very
high in the beginning when we dip that
particular metal into that solution
containing metal plus plus n plus iron
so there are lot of supply of metal in
class so the rate at which the
deposition would happen would be very
high rate so and then gradually this one
would deplete gradually but at the same
time there would be a dissolution also
the metal one will form from metal
surface and these two opposing process
will try to equilibrant or they will try
to reach to a particular rate where the
rate of deposition and the rate of
dissolution would be equal so initially
this is the rate which is let's say I
see and I am putting a minus sign
because I am considering the direction
of flow of that particular current and
it's a deposition now the opposite
current would also start immediately
after dessert after putting that
particular metal into that solution so
this is IA and then after reaching the
same value they will maintain that value
if we don't disturb that particular
solution so if you don't change the
temperature pressure that metal surface
quality is
same solution is same so it will
maintain that particular rate so this
indicates this particular value
indicates i0 which is the exchange
current density now interestingly and
whenever we are reaching to this
equilibrium in that particular situation
do we get the dissolution or deposition
to be different no they are same and in
fact that situation is called non
corroding system so that means the metal
is not dissolving preferentially or the
deposition is not going on
preferentially so both are happening
same rate so whatever metal is
dissolving that particular that amount
is again going back and depositing on
the metal surface so that is called non
corroding system and that time we see
the rate of deposition or IC with a
minus sign because I am considering it
to be the opposite to the anodic current
flow is equal to rate of dissolution
which is ia and that particular
situation this is called a zero or
exchange
exchange current density so this
exchange current density is the unique
situation at a particular temperature or
pressure on a metal surface for that
particular reduction or the half-cell
reaction so remember this is for
half-cell reaction because whenever we
are considering this rate of deposition
and rate of dissolution we are not
taking part taking into consideration of
other species dissolving or depositing
or other reaction which is either
reduction or oxidation so it's the same
metal ion and metal they do these two
species one is this depositing one is
dissolving so one is reduction another
one is oxidation this is basically with
reference to the hop cell reaction if we
consider that in a particular cell the
two situations are taking place one is
differentially reduction one is
preferentially oxidation then we say
that the one part becomes hop cell
because this these are because the full
cell consists of two half-cells
that's what we have understood so this
is related to the one single electrode
system or the single reduction or
oxidation process now before we go deep
into this discussion I would like to
just state the importance of this rather
current density
if we recall we saw that in case of
galvanic corrosion if we have a copper
this is copper plate this is copper
plate and if we have a kind of iron
rivet which is connecting these two
copper plates and if we put it in NaCl
solution and according to the galvanic
corrosion this one will dissolve quickly
and then finally the rivet would lose
its strength
joint strength so this is the example
what we have put in while discussing the
galvanic corrosion and that to wait that
time we consider the area effect so we
analyze this particular area effect
saying that if we have a higher cathodic
area in connection to a smaller anodic
area then the rate at which the anodic
area would dissolve or the dissolution
would be faster in case of that
situation rather than a situation where
anodic area is larger than the cathodic
area and we said that the number of
cathodic reactions that are taking place
on cathode area will be so high in order
to meet that much of electrons supply we
need to have a more and more metal line
that should form from the anodic region
and the dissolution becomes faster now
can we prove it through I which is
current density small line we can do
that so this is a circuit let's say this
is a circuit so you have a copper and
you have an iron so now you have this is
the closed circuit let's say this is
copper so here the current flow is
taking place this is positive this is
negative
because this is a note in case of Calvin
Excel this will form definitely a
galvanic cell
this is cathode and this is through the
metal this current through the metal and
this is through the solution that way
the total circuit is complete now if we
see the area the total area of copper is
so large so assume let's assume that
hundred oxidation cathodic reactions are
taking place some number arbitrary
number were taking cathodic reactions
and the cathodic reaction is nothing but
Oh 2 + 2 h2o + 4 e equal to 4 o H - and
in order to see this cathodic reactions
you have to meet this number of cathodic
reactions we need 100 into for number of
electrons similarly on the analytic side
we have we have to meet this total
number of electrons so we have to create
into 4 number of electrons so this
should be created by anodic reaction and
here it should consumed for this
cathodic reactions and here the anodic
reaction is Fe Fe plus plus plus 2 e now
you see in order to meet this so now I
see that here also the charge is 400
charge and here it is equal to 400
charge in the form of electron of course
now in order to meet that we have to so
this is let us say per unit time
so that means the current this is C
equal to ie which is analytic reactions
and now in order to maintain that we
just mentioned it as mod IC which is the
I am taking the we am taking part of
care of that negative sign now this is I
see equal to I a now we have to take
care of that area factor so the area of
cathode and area of anode is very large
now we know that current flow if we see
this circuit this circuit the current is
same entering into the metal or going
out through the metal from the metal so
this is same but when I try to
understand the rate at which this
cathodic and anodic reactions are taking
place so I have to divide IC with AC and
I ate with a a so these are area of
anode and this is area of cathode now
since AC which is the copper area in
this particular situation in this
particular situation you see the area
that is exposed to the solution is the
cathodic area copper behaves as a
cathode in that situation that case area
of cathode is very large now if we see
this ratio then as per the ratio this
should be like this because AC is much
greater than I a so then I a should be
greater than IC or I would say cathodic
rate
reaction rate is much lesser than the
anodic reaction rate now if a C equal to
a a then I would say that I a equal to
IC or IC equal to ia and if AC is less
than less than a a IC would be greater
than greater than ie now interesting is
in this situation we are saying that the
anodic current density is very very high
as compared to the situation what we
have considered here so the dissolution
rate of that anode would be so fast if
we have a larger cathode area compared
to the anodic area so the anode will
dissolve in order to meet that many
electrons requirement for the analytic
cathodic reactions to happen on the
cathode surface so this is one
interesting fact is when we see that
current density we are able to analyze
or understand this particular phenomena
more clearly or moons are better better
better and scientifically it's more
intriguing rather than considering from
analytical point of view so that means
this IC or the current density is
extremely important consideration
so let's stop here we'll continue our
discussion on this very topic in our
next lecture thank you
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