How to Align a Hydraulic Disc Brake on a Bike

Park Tool
10 followers
1 Video View·Nov 14, 2022
A rubbing disc brake is a common problem and even the slightest rub,
which might not really be slowing you down, can still be annoying. This is hydraulic disc
brake alignment and regardless of brand or model this video will help you get rid of that pesky rub.
Hey, I'm Truman of the Park Tool. Hydraulic brake alignment is a relatively simple procedure
but there are other things that can cause the pads to rub. So we're going to start with
diagnosing the problem and then we'll take you step by step through the alignment process.
If you have mechanical brakes, which are actuated by a cable, see this other video for alignment.
Typical tools and supplies include four or five millimeter hex wrenches or a T25. Also a torque
wrench such as a TW 5.2. A light source to backlight the caliper and a repair stand or
some way to hold the bike up while spinning the wheel. First we'll elevate the bike, spin the wheel
and sight the gaps between the rotor and pads. Backlight the caliper to make it easier to see.
This is a good time to give the pads a quick visual inspection for wear. These pads have lots
of life left but these other pads need to be replaced. See this other video to learn how to
measure the wear and replace the pads if needed. Back on our spinning wheel we see there is no
rub between the rotor and pads. So in this case we would consider ourselves done with the alignment
and in this example there's a slight rotor rub and there's barely any noise. So you might just
call this one good to go. But even with clear rotor rub we should at least be aware of other
things that can cause or amplify this symptom. Wheel alignment is critical to check especially
on open dropout bikes. Fully seating the wheel can solve the problem and it can even work on
through axle bikes. A bent rotor will show a lot of movement side to side and this makes pad
alignment difficult or impossible. Rotor replacement is a good option but some rotor truing may be
possible and that process is shown in this other video. You should also check the rotor for play.
Rotors are secured using either mounting bolts or a lock ring. See this other video for rotor
installation. Bearing play at the hub can also be easy to check for. Just rock the wheel back and
forth as shown. If there's play fix it. Another issue is when dust and dirt collects on one or
both of the pistons and causes them to stick. In many cases you can still achieve proper alignment
with sticky pistons but for more information see this other video. That's finally it for diagnosis.
Let's get into the alignment procedure. Alignment procedures are the same for front and rear brakes.
Loosen the mounting bolts until the caliper body is able to freely move side to side.
Note that on some bikes the mounting bolts are under the stay or on a bracket. Now we squeeze
the brake lever. This centers the caliper body over the rotor. While holding the lever snug up
the bolts. Release the brake lever. Spin the wheel to test for pad rub. If there is no rubbing the pads
are aligned. Secure the mounting bolts to full torque 6 to 8 newton meters and your work is
complete. If the pads are still rubbing we need to do some fine tuning. Loosen one bolt at a time
and adjust until there is a gap on either side of the rotor. Take extra caution with your fingers
and tools while working near a spinning wheel. Once the pads are not rubbing fully secure each
mounting bolt typically 6 to 8 newton meters and the process is complete. Some brackets have conical
washers to assist in perpendicular alignment. Do not add washers if none were designed to be there
in the first place as the pads will no longer align with the rotor. Conical washers can also
be found between the bolt head and the caliper. These washers allow for proper bolt head alignment.
If after trying all these procedures and nothing seems to work for inadequate alignment
there may be issues with your caliper mounting system. It is assumed the frame mounts are
correctly machined and square with the rotor but if mounts are not square bike shops are able to
face or machine the mounts with the Park Tool DT5.2 to improve alignment as seen in this other video.
Thanks for joining us on hydraulic disc brake alignment. If this video helped you out please
share with your friends and subscribe to our channel. Sometimes all it takes is that one bit
of knowledge to take your ride, your friend's ride, or your customer's ride to the next level.
Thanks for watching.
